Waterjet cutting of permanent magnets from Fe – Co – Ni – Cu – Al – Ti alloys

I. Belyaev, N. M. Zaytsev, Yu. V. Rudnitsky
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Abstract

The possibility of waterjet cutting of permanent magnets of the Fe – Co – Ni – Cu – Al – Ti system was investigated. The OMAX 555 JetMachining Center XX waterjet cutting machine was used. Permanent magnet blanks intended for cutting had a thickness of 2 and 5 mm. The cutting process was carried out in air. The cutting speed varied between 50 – 250 mm/min. The magnetic properties of the studied workpieces were measured before and after waterjet cutting by recording demagnetization curves. Changes in the chemical and phase composition of the studied alloys were evaluated by X-ray fluorescence and X-ray phase analysis. It was found that permanent magnets 2 – 5 mm thick can be cut without causing any mechanical damage to their surface. At the same time, the chemical and phase composition of the permanent magnet material practically does not change. The magnetic properties of permanent magnets do not decrease or even increase. The thickness of the cut is not more than 0.5 mm. Cutting modes can be optimized for workpieces of different thicknesses.
研究了水射流切割Fe - Co - Ni - Cu - Al - Ti系永磁体的可能性。采用OMAX 555 JetMachining Center XX型水射流切割机。用于切割的永磁体坯的厚度为2和5毫米。切割过程在空气中进行。切割速度在50 - 250mm /min之间变化。通过记录消磁曲线,测量了水射流切割前后工件的磁性能。通过x射线荧光和x射线相分析,评价了所研究合金的化学成分和相组成的变化。研究发现,2 - 5mm厚的永磁体可以切割而不会对其表面造成任何机械损伤。同时,永磁材料的化学成分和相组成几乎没有变化。永磁体的磁性能不降低,甚至不增加。切割厚度不大于0.5 mm。可针对不同厚度的工件优化切削方式。
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