An Acoustic Analogy to Evaluate the Total Acoustic Power of a Cooling Fan Using Mesh Morpher Optimizer

Mike Kheirallah, Abdallah Hamieh, B. Jawad, Liping Liu
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Abstract

The pressure fluctuation over the fan blades can generate unpleasant noises that affect the fan performance. Therefore, the noise control is considered as a significant factor in the design process. The purpose of this study is to estimate the total acoustic power of the surface on a cooling fan as a key function to improve design parameters. The design process of a cooling fan to achieve low acoustic power can be lengthy and expensive through prototyping and experiments. The Mesh Morpher Optimizer (MMO) in ANSYS Fluent in coupling with the Powell’s model was applied to estimate the acoustic power over a cooling fan surface at a low speed. The Powell’s model in ANSYS was proved successfully in reducing the total acoustic power on the surface of the cooling fan which is shown by the numerical results. Comparison of the base model and Powell’s model, the Acoustic Power Level was reduced from 23.68 to 21.69 dB. The Surface Acoustic Power Level dropped from 62.24 to 61.26 dB. Likewise, the Surface Acoustic Power decreased from 9.67e−5 to 5.24e−5 W/m2. Also, the contour visualization results verified the success of the Powell’s model in combination of the Mesh Morpher Optimizer (MMO) to evaluate the total acoustic power and propose a new model that will assist in the design process in minimizing the manufacturing process of a new design model.
用网格形态优化器评估散热风扇总声功率的声学类比
风扇叶片上的压力波动会产生不愉快的噪音,影响风扇的性能。因此,在设计过程中,噪声控制被认为是一个重要的因素。本研究的目的是估计冷却风扇表面的总声功率,作为改进设计参数的关键功能。通过原型设计和实验,实现低声功率的冷却风扇的设计过程可能是漫长而昂贵的。将ANSYS Fluent中的Mesh Morpher Optimizer (MMO)与Powell模型相结合,对冷却风扇低速时的声功率进行了估算。数值结果表明,ANSYS中的Powell模型能够有效地降低冷却风扇表面的总声功率。对比基本模型和Powell模型,声功率级从23.68 dB降低到21.69 dB。表面声功率级由62.24 dB降至61.26 dB。表面声功率从9.67e−5 W/m2下降到5.24e−5 W/m2。此外,轮廓可视化结果验证了Powell模型结合Mesh Morpher Optimizer (MMO)来评估总声功率的成功,并提出了一个新的模型,这将有助于在设计过程中最大限度地减少新设计模型的制造过程。
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