INCREASING THE WEAR RESISTANCE OF ROAD TRANSPORT PARTS IN THE AGRO-INDUSTRIAL COMPLEX BY APPLICATION OF LASER DEPOSITION

Y. Kovalchuk, O. Pushka, Andriy Voitik, Andriy Kovalchuk
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Abstract

In this work, we studied the effect of laser melting and alloying elements (ТаВ, МоВ, B4C) on the friction coefficient and wear rate of plasma coatings of automotive parts in the agro-industrial complex under friction conditions both without lubricant and with lubricant. Under friction without lubrication, the main factors that determine the wear resistance of the part are the hardness of the alloyed layer and its chemical composition. The content of molybdenum, tantalum and boron carbide borides in the surface layer, which provide the formation of secondary structures separating the friction surfaces, has a favorable effect on the coefficient of friction, and, consequently, on the operational characteristics of the surface. As a result of the research, the following trend was revealed: coatings with a lower coefficient of friction also have the least weight wear and are the most wear-resistant. Alloying with tantalum boride increases the heat resistance of coatings, leads to grain refinement in them, and an increase in microhardness. Therefore, this coating can be recommended for operation in conditions of friction without lubricant and high pressures. Studies have shown that the wear resistance of coatings is affected by laser processing modes, contact load, the method of reflow of a gas-thermal coating, as well as its chemical composition. The choice of laser processing modes provides control over the structure and properties of coatings, and also affects their wear. Also, as a result of studies under friction conditions with a lubricant, it was determined that the coating after laser alloying with molybdenum boride has the lowest coefficient of friction and wear resistance. This can be explained by the fact that laser doping of iron-based coatings with molybdenum boride increases their heat resistance. This is important at increased loads on the test sample. In addition, molybdenum, interacting with atmospheric oxygen and lubricant, forms molybdenum oxide, which further reduces the coefficient of friction. Therefore, the coating after laser alloying with molybdenum boride can be recommended for operation under conditions of friction with a lubricant at elevated pressures.
应用激光沉积技术提高农工综合体道路运输部件的耐磨性
本文研究了激光熔化和合金元素(ТаВ, МоВ, B4C)在无润滑剂和有润滑剂两种摩擦条件下对农工综合体汽车零部件等离子体涂层摩擦系数和磨损率的影响。在无润滑摩擦下,决定零件耐磨性的主要因素是合金层的硬度及其化学成分。表面层中钼、钽和碳化硼硼化物的含量,提供了分离摩擦表面的二级结构的形成,对摩擦系数有有利的影响,从而对表面的操作特性产生了有利的影响。研究结果表明:摩擦系数越低的涂层,其自重磨损越小,耐磨性越好。与硼化钽合金化提高了涂层的耐热性,使涂层晶粒细化,显微硬度提高。因此,这种涂层可以推荐在没有润滑剂和高压的摩擦条件下使用。研究表明,涂层的耐磨性受激光加工方式、接触载荷、气热涂层回流方法及其化学成分的影响。激光加工方式的选择提供了对涂层结构和性能的控制,也影响了它们的磨损。同时,在有润滑剂的摩擦条件下进行了研究,确定了硼化钼激光合金化后的涂层具有最低的摩擦系数和耐磨性。这可以用激光掺杂硼化钼提高铁基涂层的耐热性来解释。当测试样品的负载增加时,这一点很重要。此外,钼与大气中的氧和润滑剂相互作用,形成氧化钼,进一步降低了摩擦系数。因此,激光合金化钼后的涂层可以推荐在高压下与润滑剂摩擦的条件下进行操作。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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