An Investigation on Microstructural Evolution of X70 Steel Pipe During Hot Induction Bending

M. Meschian, A. Duncan, M. Yarmuch, Fred Myschuk
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Abstract

It is generally accepted that hot induction bending (HIB) results in a decrease in strength and an increase in fracture toughness in bend area, heat affected zone (HAZ) and weld metal (WM). As the result, Post bend heat treatment (PBHT) is not considered to be a requirement and could be waived for saving money and time. This research work raises the concern that factual verification of proper microstructure and no localized brittle zone is vitally necessary prior to waving PBHT. Evaluation of the steel microstructure and mechanical properties as the result of various pipe chemistries during pipe bending has been verified in this experimental work. It is emphasized that knowledge and control of prior steel pipe chemistry, control of temperature, cooling rate and bending speed assures the reliability and repeatability of induction bends, especially in critical environments such as low temperature application. In the present work, qualitative and quantitative microstructural analysis, hardness and impact test performed and evaluated on samples from X70 line pipe with 3 different steel chemistries. The samples prepared from different locations on body, weld and HAZ in the as received and as bent condition. It was found that the final microstructure and mechanical properties in the as bent condition is dependent on the chemistry, steel cleanliness and microstructural uniformity. It was observed that small localized brittle zone with traces of upper Bainite and Martensite islands could be transformed in the microstructure with rich chemistry containing non-homogenous central segregation. It is concluded that factual verification of proper microstructure with no localized hard zone is required prior to waving PBHT.
X70钢管热感应弯曲过程中组织演变的研究
热感应弯曲(HIB)导致弯曲区、热影响区(HAZ)和焊缝金属(WM)的强度下降和断裂韧性增加。因此,后弯曲热处理(phbht)不被认为是一个要求,可以放弃,以节省金钱和时间。这项研究工作提出了这样一个问题,即在对phbht进行波浪处理之前,对正确的微观结构和不存在局部脆性带进行事实验证是至关重要的。通过实验验证了弯管过程中各种管道化学物质对钢的微观组织和力学性能的影响。强调对钢管化学、温度、冷却速率和弯曲速度的掌握和控制,保证了感应弯头的可靠性和可重复性,特别是在低温应用等关键环境中。本文对3种不同钢化学成分的X70管线样品进行了定性和定量的显微组织分析、硬度和冲击试验,并进行了评价。在接收和弯曲条件下,从阀体、焊缝和热影响区不同位置制备样品。结果表明,在弯曲状态下,最终的组织和力学性能取决于化学成分、钢的清洁度和组织均匀性。结果表明,在化学成分丰富、中心偏析不均匀的显微组织中,可形成带有上贝氏体和马氏体岛的局部脆性区。结果表明,在对phbht进行波浪处理之前,需要对phbht的微观结构进行实际验证。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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