The Investigation of General Properties of Carbon Fiber (CF) Composites - Preliminary Study

Nurul Farhana Roszaini, Siti Amira Othman
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Abstract

The most commonly used materials in the production of high-performance CFs are cellulose, polyacrylonitrile, and pitch. Polyacrylonitrile (PAN)-based fibers dominate the market (representing nearly 90% of total CF production), with some companies producing more than 10,000 tons per year. However, the current technique's high cost (the combined cost of the precursors and stabilization accounts for 70% of total CF synthesis cost) limits the technology's applicability. Carbon fiber manufacturing is characterized by a high energy demand due to long processing times and energy intensive thermal processes. PAN-based CFs are difficult to commercialize due to the time-consuming pre-oxidation step, which significantly raises the manufacturing cost. As a result, advanced processing technologies aimed at reducing CF production costs should be developed. They were consisting of a thin but strong crystalline filament of     carbon. This experimental study was to learn the mechanical properties of carbon fiber using Universal Testing Machine (UTM). There was a section where we made a phone case out of Polyacrylonitrile (PAN) carbon fiber and compared it to  other materials for phone cases. The phone cases of carbon fiber composites as the one examples of consumer product was made from the woven carbon fiber then was hardened by hard epoxy mixed with resin epoxy. Then, the phone cases were tested with UTM machine to compare the tensile strength and high modulus.   Other than that, there were few samples with different composition of PAN  powder mixed with different composition of sodium thiocyanate. The results of the testing shows that the carbon fiber had the high tensile strength than the other materials of phone cases which were silicone and thermoplastic polyurethanes (TPU). The microstructure of carbon fiber has a significant impact on its mechanical properties.
碳纤维(CF)复合材料综合性能的初步研究
生产高性能碳纤维最常用的材料是纤维素、聚丙烯腈和沥青。以聚丙烯腈(PAN)为基础的纤维在市场上占据主导地位(占CF总产量的近90%),一些公司的年产量超过1万吨。然而,目前技术的高成本(前驱体和稳定的综合成本占CF合成总成本的70%)限制了该技术的适用性。碳纤维制造的特点是由于长时间的加工和能源密集型的热过程,能源需求高。pan基碳纳米管由于其预氧化过程耗时长,制造成本显著提高,难以实现商业化。因此,应开发旨在降低CF生产成本的先进加工技术。它们由薄而坚固的碳结晶丝组成。本实验是利用通用试验机(UTM)研究碳纤维的力学性能。我们用聚丙烯腈(PAN)碳纤维制作了一个手机壳,并将其与其他手机壳材料进行了比较。以消费产品碳纤维复合材料手机壳为例,以编织碳纤维为原料,用硬质环氧树脂与环氧树脂混合硬化。然后,在UTM机上对手机壳进行了拉伸强度和高模量的比较。除此之外,不同组成的PAN粉末与不同组成的硫氰酸钠混合的样品很少。测试结果表明,碳纤维的抗拉强度高于硅酮和热塑性聚氨酯(TPU)等手机壳材料。碳纤维的微观结构对其力学性能有重要影响。
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