Experimental Research on On-line Monitoring and Compensation Algorithm of 3D Printing Based on Machine Vision

Zeng Lianghua, Zou Xinfeng
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引用次数: 1

Abstract

With the coming of the era of intelligence, machine vision and machine learning has become a research hotspot in recent years[1]. As an advanced manufacturing technology at present, 3D printing has been maturely applied in aerospace, bio-medicine and other fields[2]. However, a defect such as extruder head blockage, filament break, height error, warping and cracking occurred during the 3D printing process directly affects the printing quality and even the printing success rate. It is an inevitable trend to develop on-line monitoring on the health status of 3D printing devices to achieve unmanned operation of 3D printing. Therefore, this paper proposes a research on the on-line monitoring and compensation algorithm of 3D printing based on machine vision, which is significant to promote the development of 3D printing technology. The printing process usually takes certain time so it couldn’t be tracked and recognized by human eyes. Therefore, based on printing experiments and printing defect analysis, this paper comprehensively analyzes the monitoring mechanism, puts forward four monitoring elements and carries out certain theoretical analysis, aiming to realize realtime monitoring and improve printing success rate. Meanwhile, this paper analyzes the on-line monitoring by machine vision and compensation algorithm in theory, in order to guide the establishment of related experimental platform. Keywords-3D Printing; Defect Analysis; On-Line Monitoring; Theoretical Analysis
基于机器视觉的3D打印在线监测与补偿算法实验研究
随着智能时代的到来,机器视觉和机器学习成为近年来的研究热点[1]。3D打印作为目前的一项先进制造技术,在航空航天、生物医药等领域已经得到成熟的应用[2]。然而,3D打印过程中出现的挤出机头堵塞、断丝、高度误差、翘曲、开裂等缺陷直接影响打印质量甚至打印成功率。对3D打印设备的健康状态进行在线监测,实现3D打印的无人操作是必然趋势。因此,本文提出了一种基于机器视觉的3D打印在线监测与补偿算法研究,对促进3D打印技术的发展具有重要意义。打印过程通常需要一定的时间,人眼无法跟踪和识别。因此,本文在印刷实验和印刷缺陷分析的基础上,综合分析了监测机制,提出了四个监测要素,并进行了一定的理论分析,旨在实现实时监测,提高印刷成功率。同时,对机器视觉在线监测和补偿算法进行了理论分析,以指导相关实验平台的建立。Keywords-3D印刷;缺陷分析;在线监测;理论分析
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