First Successful Application of Multistage Fracturing Completion in Cased Old Vertical Well

N. Nurlybayev, K. Asanov, A. Bashev, Rauan Rakhymberdi, I. Khlestov, S. Zagranichniy
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Abstract

Hydraulic fracturing has proven to be one of the most efficient and common completion methods to increase well productivity in mature oil fields with tight sandstone formations. However, the efficiency of the overall completion process is influenced not only by the applied fracturing technology but also by the well completion methods and production approach – especially in wells with long perforation intervals. Nowadays, multistage fracturing systems have become widely used for more effective fracture placement and optimization of inflow profiles. This technology is mostly applied in an openhole section of horizontal wells where such completion requirements are most critical. However, the development of existing vertical wells can also benefit from the technology allowing selective stimulation of production zones, which could not be efficiently fractured otherwise. The approach described in the paper covers the candidate selection, recompletion technique, stimulation and production process applied for the oilfield in West Kazakhstan. The sample well had been in production for several preceding years completed with perforations (up to 182 meters) at four main oil-bearing zones. Previously, there was done acidizing treatment which gave two-fold increase in production, but full potential of the well was not achieved. It was identified that the most of the inflow had been coming from only 43% of perforations while the rest intervals did not contribute to production. To achieve the coverage of all productive layers with fractures and involve all layers into production, it was decided to recomplete the well with four-stage completion system with ball activated multishiftable frac sleeves. Four stage completion system was installed in the cased old well and multiple fracturing stimulation was performed successfully. The job is a subject for further testing process of each treated zone, but the effectiveness of applied technology had already been proved as the overall production surplus more than four times. The operator considers replication of similar approach to the other wells in the oilfield.
多级压裂完井在套管老直井中的首次成功应用
水力压裂已被证明是致密砂岩成熟油田提高油井产能最有效、最常用的完井方法之一。然而,整个完井过程的效率不仅受到所应用的压裂技术的影响,还受到完井方法和生产方式的影响,特别是在长射孔间隔的井中。目前,多级压裂系统已被广泛应用于更有效的裂缝布置和流入剖面优化。该技术主要应用于水平井的裸眼段,在这些井段的完井要求最为苛刻。然而,现有直井的开发也可以从该技术中受益,该技术允许对生产区域进行选择性增产,否则这些区域无法有效压裂。本文介绍的方法涵盖了哈萨克斯坦西部油田的候选层选择、再完井技术、增产和生产工艺。该样品井已经投入生产了几年,在四个主要含油层进行了射孔作业(最长182米)。此前,曾进行过酸化处理,使产量增加了两倍,但未能充分发挥该井的潜力。结果表明,大部分流入仅来自43%的射孔,其余段对产量没有贡献。为了覆盖所有有裂缝的生产层,并使所有层都投入生产,决定采用四段完井系统,采用球激活的多活动压裂滑套。在套管老井中安装了四段完井系统,并成功进行了多次压裂增产。这项工作是每个处理层进一步测试工艺的主题,但应用技术的有效性已经被证明是整体产量的四倍以上。作业者考虑将类似的方法复制到油田的其他井中。
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