A Microfluidic Mixer Fabricated From Compliant Thermoplastic Films

Abstract

Mixing is often crucial to the operation of various microfluidic devices. And the most common objective is rapid mixing between two initially segregated fluid streams in a minimal amount of space. In microfluidic flows characterized by incompressibility and low Reynolds number, however, turbulence is almost entirely absent and mixing generally relies on diffusion. Therefore, based on the properties of the fluids involved, it can take impractically long to achieve high mixing efficiency in some cases. To resolve this problem, this paper demonstrates a novel compliant micromixer made of thermoplastic films for lab-on-a-chip applications. The microfluidic mixer utilizes self-rotation effects to achieve high mixing efficiency at Reynolds numbers below 100. In addition, a possible design is suggested for a thermoplastic voltage-actuated micromixer which can lead to even better mixing performance at Reynolds numbers below 1.