CLASSIFICATION AND ANALYSIS OF METHODS AND EQUIPMENT FOR DEHYDRATION OF DAMP DISPERSIVE MATERIALS

I. Sevostianov, D. Tokarchuk, A. Didyk
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Abstract

Dehydration of damp dispersive materials is a wide spread group of processes in food and processing industry. In particular to this group belong processes of separation of damp dispersive waste of food enterprises (alcoholic bard, beer pellets, beet press, coffee and barley slime) at solid and liquid phases. At majority of Ukrainian food enterprises this waste is poured out on the ground or in nearby ponds, but in case of its separation the solid phase of such materials can be used as valuable additive to agricultural fodders or as fuel. As a result, one can provide a complex solution of problems: waste utilization, prevention of nature pollution and receipt of an additional income from realization of fodders or fuel. There are a lot of methods of dehydration of damp dispersive materials that can be divided at several groups: mechanical, thermal, electro-physical, biological, chemical and combined. An improved classification of main methods of dehydration of damp dispersive materials and equipment for their realization is presented in the article. This classification allows to conduct a more systemized and founded analysis of advantages and disadvantages of the methods, to select an optimal method with consideration of conditions and parameters of a concrete enterprise and processed material. Such analysis and selection can be realized with help of a computer program. There is substantiated high efficiency of mechanical dehydration methods of damp dispersive materials, in particular, the method of pressing on equipment with hydraulic or unbalanced drive. There are proposed a block-scheme of an algorithm of automated analysis of methods and equipment for dehydration of damp dispersive materials for selection of admissible and most effective variants of their processing by such main criterions: as productivity, expenses of energy, specific consumption of materials of equipment and final humidity of processed material.
湿分散物料脱水方法和设备的分类和分析
湿性分散物料的脱水是食品加工业中广泛应用的一组工艺。食品企业湿分散废弃物(酒糟、啤酒颗粒、甜菜压榨、咖啡和大麦泥)固液相分离工艺尤其属于这一类。在大多数乌克兰食品企业,这种废物倒在地上或附近的池塘里,但在分离的情况下,这种材料的固体相可以用作农业饲料的宝贵添加剂或用作燃料。因此,人们可以提供一个复杂的问题解决方案:废物利用、防止自然污染和从饲料或燃料的实现中获得额外收入。湿性分散物料的脱水方法有很多,可分为机械脱水、热法脱水、电物理脱水、生物脱水、化学脱水和组合式脱水。本文对湿分散物料脱水的主要方法进行了改进分类,并提出了实现湿分散物料脱水的设备。通过这种分类,可以对各种方法的优缺点进行更系统、更有根据的分析,并结合具体企业和加工材料的条件和参数,选择最优的方法。这种分析和选择可以借助计算机程序来实现。湿性分散物料的机械脱水方法,特别是液压或不平衡驱动设备的挤压脱水方法,具有较高的脱水效率。提出了一种湿分散物料脱水方法和设备自动分析算法的块方案,根据生产率、能源费用、设备材料的比消耗和加工物料的最终湿度等主要标准,选择可接受的和最有效的处理方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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