Fault Diagnosis Method of Mechanical Equipment Based on Convolutional Neural Network

Jun Zhou, Wenfeng Zhang, Weizhao Sun
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Abstract

Mechanical equipment is becoming much larger, more precise and more autonomous in current industrial society. The mechanical equipment fault detection is entering the age of 'big data' for much more monitoring points and sampling rate. Traditional diagnosis methods based on "signal processing feature extraction + machine learning classification" require a large amount of signal processing technology and diagnostic experience and can no longer meet the requirements of mechanical 'big data'. To solve this problem, an important part bearing in mechanical equipment is taken as the research object, and a diagnosis method based on convolutional neural network is proposed. This method uses the vibration signal as the monitoring signal and uses the Fourier transform to generate the vibration signal spectrum picture as the input of the whole system. Using the powerful feature extraction capability of convolutional neural network can automatically complete fault feature extraction and fault identification. The results show that the proposed method is able to not only adaptively mine available fault characteristics from the data, but also obtain higher identification accuracy than the existing methods.
基于卷积神经网络的机械设备故障诊断方法
在当今工业社会中,机械设备正变得越来越大、越来越精确、越来越自动化。机械设备故障检测正进入“大数据”时代,监测点和采样率越来越高。基于“信号处理特征提取+机器学习分类”的传统诊断方法需要大量的信号处理技术和诊断经验,已经不能满足机械“大数据”的要求。为解决这一问题,以机械设备中重要部件轴承为研究对象,提出了一种基于卷积神经网络的故障诊断方法。该方法以振动信号作为监测信号,利用傅里叶变换生成振动信号频谱图作为整个系统的输入。利用卷积神经网络强大的特征提取能力,可以自动完成故障特征提取和故障识别。结果表明,该方法不仅能够自适应地从数据中挖掘出可用的故障特征,而且比现有方法具有更高的识别精度。
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