Influence of Different Heat Input on Submerged Arc Welded Joints of High Strength Low Alloy Steel SX780CF

H. Li, Xian-long Hu, Zhixian Peng, Youlong Zhou
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Abstract

SX780CF is a new type domestic high strength low alloy (HSLA) steel with tensile strength of 800 MPa, which was used firstly for pressure pipes in the hydropower unit. In order to improve the efficiency, SX780CF is generally welded by submerged arc welding (SAW), and a kind of special intelligent welding machine for large-scale pressure steel pipe was adopted, which can realize intelligent mechanized grouping and automatic welding in tunnel. In this paper, two different levels of heat input were used to weld SX780CF. The weldability of two joints was analyzed, the mechanical properties of the joints were measured, and the hardness distribution of the joints was tested. Meanwhile, the microstructure was observed. The results show that the properties of these joints welded by two different levels of heat input could satisfy the demand of the GB 50766 -2012 standard. The mechanical properties of the weld joint with larger heat input were slightly higher than those with smaller heat input. The hardened tendency of SX780CF is small, however, the steel with the thickness of 60 mm needs to be preheated at more than 112°C. Comprehensive comparison shows that the submerged arc welding method with larger heat input has better efficiency and cost advantage, and it is worthy of promotion in hydropower project.
不同热输入对高强度低合金钢SX780CF埋弧焊接头的影响
SX780CF是国产新型高强度低合金(HSLA)钢,抗拉强度为800mpa,首次用于水电机组压力管。为了提高效率,SX780CF一般采用埋弧焊(SAW)焊接,采用了一种大型压力钢管专用智能焊机,可实现隧道内智能机械化分组和自动焊接。本文采用两种不同的热输入水平对SX780CF进行焊接。分析了两种接头的可焊性,测量了接头的力学性能,测试了接头的硬度分布。同时对其微观组织进行了观察。结果表明,两种不同热输入水平焊接接头的性能均能满足GB 50766 -2012标准的要求。热输入较大的焊接接头力学性能略高于热输入较小的焊接接头。SX780CF的硬化倾向较小,但厚度为60mm的钢需要在112℃以上进行预热。综合比较表明,热输入较大的埋弧焊法具有更好的效率和成本优势,值得在水电工程中推广。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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