Crushing of a Steel Tube Umbilical (STU) Cable During Laying Operation: A Finite Element Method Assessment at the Entry/Exit Regions of Tensioner Shoes

Abstract

Umbilical cables are fundamental equipment used in deep and ultra-deep waters oil and gas production systems. The complexity of this kind of structure leads structural analysis to be currently performed with numerical tools. This paper presents a nonlinear three-dimensional finite element model of a typical armored Steel Tube Umbilical Cable (STU) subjected to crushing loads imposed to the umbilical cable during laying operation. The study focuses on the analysis of the stress distribution in the steel tubes at caterpillar shoes, mainly at the entry/exit transition regions. With the use of a commercial software, the finite element model is constructed, considering geometric and materials nonlinearities. Crushing loads are imposed by two rigid plates. Focus is given on the duplex tubes, with the material stress-strain curve modeled from a specific crushing experiment with a single tube and by using a classic Ramberg-Osgood fitting. Firstly, comparisons at mid-length of the three-dimensional model are made with the results from a simpler and planar finite element model. Then, the localized three-dimensional effects are analyzed. The results show a considerable increase of the stress levels in the steel tubes at these transition regions, with the occurrence of stress field redistribution after the onset of plastic deformation.