Prediction of Sulfur Content in Electric Furnace Matte Using Machine Learning

Gatot Winoto, B. Santosa, M. Anityasari
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Abstract

Sulfur content in Electric Furnace Matte is one of the key parameters in nickel matte process control at PT Vale Indonesia Tbk. (PTVI), a nickel matte smelter in Indonesia. Currently the compliance to standard specification is relatively low due to process variability and control limitation. The sulfur content in Electric Furnace Matte depend on sulfur addition and other operating conditions. In this research, a machine learning approach is used to predict sulfur content in Electric Furnace Matte based on selected predictors. Linear and support vector regression models were built on the training data and used to predict sulfur content on testing data. The performance of each models were evaluated and compared. The linear model shows a 0.5843 coefficient correlation between test data and prediction, with a mean square error (MSE) 0.4207. The support vector regression (SVR), a non-linear model, is built with the same predictors. SVR model improve the correlation to 0.9408 and reduce the MSE to 0.0762. The research has shown the practicality of applying machine learning in nickel matte processing and open opportunity for further research.
利用机器学习预测电炉磨砂中硫含量
印尼淡水河谷Tbk镍锍电炉硫含量是镍锍工艺控制的关键参数之一。(PTVI)是印尼一家镍锍冶炼厂。目前,由于工艺可变性和控制限制,对标准规范的符合性相对较低。电炉中硫含量取决于加硫和其他操作条件。在本研究中,基于选择的预测因子,使用机器学习方法来预测电炉哑光中的硫含量。在训练数据基础上建立线性回归模型和支持向量回归模型,对测试数据进行硫含量预测。对各模型的性能进行了评价和比较。线性模型显示,试验数据与预测的相关系数为0.5843,均方误差(MSE)为0.4207。利用相同的预测因子,建立了非线性模型支持向量回归(SVR)。SVR模型将相关系数提高到0.9408,将MSE降低到0.0762。该研究显示了将机器学习应用于镍哑光加工的实用性,并为进一步研究提供了机会。
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