Study of the orientation of Palm Sugar E-Glass hybrid fiber - Polyester composite for Running Prostheses Application

Mochamad Arid Irfa’i, D. Dzulkiflih, D. Wulandari, A. Ganda, R. Ismail, A. Bayuseno
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Abstract

The price of imported runner foot prosthesis made of carbon fiber is quite expensive and it is encouraging to look for alternative solutions with the use of hybrid composites reinforced with palm sugar and E Glass fibers. The purpose of this study was to determine the effect of the fiber orientation on the bending strength of hybrid composites reinforced with E Glass and palm sugar fibers with polyester resin. The manufacture of hybrid composites in molds is done by combining palm sugar fibers with E Glass fibers. We used the hand lay-up method with pressing process (press mold) for making the composites. To remove the fiber content of palm fiber, the heating process was dried in an oven at 60° C for 30 minutes. The independent variables in this study are the fiber orientation 0°, 30°, 45°, 60° and 90° The dependent variables in this study are the flexural strength and fracture macro photographs. While the control variables in this study are sugar palm fiber, E Glass fiber, polyester resin and the hand lay-up method. The procedure and testing process for bending test specimens refer to ASTM D 790-02 standards. The results showed that the average flexural strength for fiber orientation of 0°, 30°, 45°, 60° and 90° are 168 MPa, 261 MPa, 231 MPa, 198 MPa and 93 MPa respectively. The highest flexural strength was obtained in hybrid composites with E Glass fiber fibers with 30° fiber orientation (261 MPa), while the lowest flexural strength was obtained at 90° fiber orientation (93 MPa). The results of a macro photo of a hybrid composites reinforced by palm sugar and E Glass fibers show that most of failure caused by fiber pull out and delamination.
棕榈糖e -玻璃杂化纤维-聚酯复合材料在跑步假肢中的应用研究
由碳纤维制成的进口跑步脚假肢价格相当昂贵,使用棕榈糖和E玻璃纤维增强的混合复合材料寻找替代方案是令人鼓舞的。本研究的目的是确定纤维取向对聚酯树脂增强E玻璃和棕榈糖纤维混杂复合材料抗弯强度的影响。在模具中制造混合复合材料是通过将棕榈糖纤维与E玻璃纤维相结合来完成的。我们采用手铺法与压制工艺(压模)来制作复合材料。为了去除棕榈纤维中的纤维含量,加热过程在60℃的烘箱中干燥30分钟。本研究的自变量为纤维取向0°、30°、45°、60°和90°,因变量为抗弯强度和断裂宏观照片。而本研究的控制变量为糖棕榈纤维、E玻璃纤维、聚酯树脂和手铺法。弯曲试验试样的程序和试验过程参照ASTM D 790-02标准。结果表明:纤维取向为0°、30°、45°、60°和90°时的平均抗弯强度分别为168 MPa、261 MPa、231 MPa、198 MPa和93 MPa;当纤维取向为30°时,E玻璃纤维混杂复合材料的抗弯强度最高(261 MPa),而当纤维取向为90°时,其抗弯强度最低(93 MPa)。对棕榈糖和E玻璃纤维增强复合材料的微距照片分析结果表明,复合材料的破坏主要是由纤维的拔出和分层引起的。
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