Thermo Valve Air Compressor Maintenance and Repair Using the Overall Equipment Effectiveness (OEE) Method in Maintenance

Amalia Ma'rifatul Maghfiroh, Alfian Bima Chandra
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Abstract

Production activities carried out every day can interfere with the effectiveness of the machine, one of which is the compressor, so that sometimes problems in the field are still often encountered, such as the piston drive motor not rotating, the compressor does not turn on and off automatically, corrosion (rust), melted capacitors, and many more. things that can happen beyond the operator's control. Due to these constraints, the authors decided to find out more and made direct observations at PT. INKA Multi Solusi Service, as well as studying good and proper machine maintenance so that the company's productivity does not experience a significant decrease. The research was conducted by direct observation and direct interviews with the maintenance department to find out the steps that are usually taken in solving problems. To determine the value of machine effectiveness based on the measurement of three main ratios, namely: availability, performance efficiency, and rate of quality, is carried out using the Overall Equipment Effectiveness (OEE) method. The conclusion that can be drawn from this study is that maintenance on the Ingersoll Rand MM160 type screw air compressor is carried out to maintain the condition of the compressor in a ready state for use in measuring the level of machine effectiveness using the Overall Equipment Effectiveness (OEE) method at PT. IMSS, starting from May – July 2022, where the highest percentage in May 2022 is 94% and the lowest in June 2022 with a percentage is 90%.
热阀空压机的维护与维修:在维护中使用整体设备效率(OEE)法
每天进行的生产活动都会干扰到机器的有效性,其中之一就是压缩机,所以有时在现场还是会经常遇到问题,比如活塞驱动电机不转动,压缩机不自动开关,腐蚀(生锈),电容器熔化等等。操作员无法控制的事情。由于这些限制,作者决定在PT. INKA Multi Solusi Service进行更多的直接观察,并研究良好和适当的机器维护,以便公司的生产力不会显着下降。研究通过直接观察和与维修部门的直接访谈,找出解决问题通常采取的步骤。通过测量三个主要比率,即可用性、性能效率和质量率来确定机器有效性的值,使用整体设备有效性(OEE)方法进行。从本研究中可以得出的结论是,对英格索兰MM160型螺杆式空压机进行维护是为了使压缩机处于准备状态,以便在PT. IMSS使用整体设备效率(OEE)方法测量机器效率水平,维护时间为2022年5月至2022年7月,其中2022年5月的最高百分比为94%,2022年6月的最低百分比为90%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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