Simulation of nomograms showing the heating of steel structures with flame retardant coatings of different thicknesses (in the water)

D. Korolchenko, T. Eremina, S. Puzach, F. Portnov
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To ensure the building stability, coupled with the required fire resistance limit of structures, one should study the engineering factors affecting the fire resistance of steel structures that have intumescent paint coatings.Purpose of the research work. Development of approaches to simulation of nomograms demonstrating the heating of steel structures with flame retardant coatings of different thicknesses. The research work solved the following tasks:block diagrams of the research undertaking were developed to find the fundamental relationships between the dynamics of change in the structure of fire protection materials under thermal effects and the fire resistance limit of a building structure based on the choice of the functional criterion;mathematical models demonstrating dependence between the thickness of the dry layer of fire-retardant material were developed; the required fire resistance limit and thermo-physical characteristics of fire-resistant materials based on the experimental studies of the properties and effectiveness of fire-resistant materials were identified;nomograms showing dependences between the thickness of the dry layer of flame retardant materials and the flame retardant efficiency of flame retardants were made.Research methods. Hot Disk TPS 1500 thermal constant analyzer was used to analyze the thermo-physical characteristics of flame retardant materials. Thermal analysis was used to study the properties of flame retardants, as well as physical and chemical transformations occurring inside them under the programmed exposure to temperature effects and with the use of specialized thermal analysis equipment. The study of the fire protection efficiency for steel structures was conducted in accordance with GOST R (Russian State Standard) 53295–2009 “Fire protection means for steel structures. General requirements. The method of fire protection efficiency determination”.Results and their discussion. As a result of the research, an approach to prediction of the fire resistance of building structures was developed in the form of a research flowchart, used to choose the functional criteria. Experimental studies were conducted to identify mathematical dependences between the fire resistance and the indicators, which serve as functional criteria. In particular, when assessing the fire resistance of steel structures, a prediction is made on the basis of thermos-physical indicators. The authors were first to propose the introduction of the function of fire protection materials into the standard pattern of fire resistance analysis in the course of solving static and thermo-physical problems. The obtained data were used to make equations of dependence between the thickness of a dry layer of a fire-retardant material, the required fire-resistance limit of a structure, and the nomogram showing the heating of protected steel structures with fire-retardant coatings of various thicknesses.Conclusions. The results of the studies allowed identifying fundamental relationships between the dynamics of change in the structure of fire-retardant materials under the thermal effect and the fire resistance limit of a building structure on the basis of the choice of a functional criterion. 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Abstract

Introduction. High temperatures cause deformation of steel structures which also lose stability and the bearing capacity, resulting in the collapse of structures with the subsequent collapse of the building. It is understood that intumescent paints are often used to increase the fire-resistance limits of steel structures up to R 90 and R 120. However the fire protection effectiveness of intumescent paints has not been sufficiently studied for the case of the long-term operation, and the application of this type of fire protection treatment of bearing steel structures requires justification. To ensure the building stability, coupled with the required fire resistance limit of structures, one should study the engineering factors affecting the fire resistance of steel structures that have intumescent paint coatings.Purpose of the research work. Development of approaches to simulation of nomograms demonstrating the heating of steel structures with flame retardant coatings of different thicknesses. The research work solved the following tasks:block diagrams of the research undertaking were developed to find the fundamental relationships between the dynamics of change in the structure of fire protection materials under thermal effects and the fire resistance limit of a building structure based on the choice of the functional criterion;mathematical models demonstrating dependence between the thickness of the dry layer of fire-retardant material were developed; the required fire resistance limit and thermo-physical characteristics of fire-resistant materials based on the experimental studies of the properties and effectiveness of fire-resistant materials were identified;nomograms showing dependences between the thickness of the dry layer of flame retardant materials and the flame retardant efficiency of flame retardants were made.Research methods. Hot Disk TPS 1500 thermal constant analyzer was used to analyze the thermo-physical characteristics of flame retardant materials. Thermal analysis was used to study the properties of flame retardants, as well as physical and chemical transformations occurring inside them under the programmed exposure to temperature effects and with the use of specialized thermal analysis equipment. The study of the fire protection efficiency for steel structures was conducted in accordance with GOST R (Russian State Standard) 53295–2009 “Fire protection means for steel structures. General requirements. The method of fire protection efficiency determination”.Results and their discussion. As a result of the research, an approach to prediction of the fire resistance of building structures was developed in the form of a research flowchart, used to choose the functional criteria. Experimental studies were conducted to identify mathematical dependences between the fire resistance and the indicators, which serve as functional criteria. In particular, when assessing the fire resistance of steel structures, a prediction is made on the basis of thermos-physical indicators. The authors were first to propose the introduction of the function of fire protection materials into the standard pattern of fire resistance analysis in the course of solving static and thermo-physical problems. The obtained data were used to make equations of dependence between the thickness of a dry layer of a fire-retardant material, the required fire-resistance limit of a structure, and the nomogram showing the heating of protected steel structures with fire-retardant coatings of various thicknesses.Conclusions. The results of the studies allowed identifying fundamental relationships between the dynamics of change in the structure of fire-retardant materials under the thermal effect and the fire resistance limit of a building structure on the basis of the choice of a functional criterion. Experimental studies of the properties and effectiveness of fire-resistant materials were conducted to develop a mathematical model showing dependence between the thickness of the dry layer of fire-resistant materials, the required fire-resistance limit and thermal-physical characteristics of fire-resistant materials.
不同厚度的阻燃涂层对钢结构(在水中)的加热图模拟
介绍。高温使钢结构变形,失去稳定性和承载能力,导致结构倒塌,进而导致建筑物倒塌。据了解,膨胀涂料通常用于提高钢结构的耐火极限,最高可达r90和r120。然而,对于长期运行的情况,膨胀涂料的防火效果还没有得到充分的研究,这种类型的防火处理在承重钢结构上的应用需要理由。为保证建筑的稳定性,结合结构要求的耐火极限,应研究具有膨胀涂料涂层的钢结构耐火性能的工程因素。研究工作的目的。发展不同厚度的阻燃涂层钢结构的热态图模拟方法。研究工作解决了以下任务:建立了研究任务的框图,根据功能准则的选择,找出热效应下防火材料结构变化动态与建筑结构耐火极限之间的基本关系;建立了防火材料干层厚度之间依赖关系的数学模型;在对耐火材料性能和有效性进行实验研究的基础上,确定了耐火材料所需的耐火极限和热物理特性;绘制了阻燃材料干层厚度与阻燃剂阻燃效率之间的关系图。研究方法。采用热盘TPS 1500热常数分析仪对阻燃材料的热物理特性进行了分析。热分析用于研究阻燃剂的性质,以及在程序暴露于温度效应下和使用专门的热分析设备在其内部发生的物理和化学转变。钢结构防火效率研究按照GOST R(俄罗斯国家标准)53295-2009《钢结构防火手段》进行。一般要求。《消防效能测定方法》。结果和讨论。作为研究的结果,开发了一种以研究流程图的形式预测建筑结构耐火性能的方法,用于选择功能标准。进行了实验研究,以确定耐火性能与作为功能标准的指标之间的数学依赖关系。特别是在评价钢结构耐火性能时,采用热物性指标进行预测。在解决静力和热物性问题的过程中,首次提出将防火材料的功能引入耐火分析的标准模式。得到的数据被用来建立阻燃材料的干层厚度与结构所需的耐火极限之间的关系方程,以及显示不同厚度的防火涂层保护钢结构的加热的nomogram。这些研究的结果可以在选择功能标准的基础上,确定在热效应下阻燃材料结构变化的动态与建筑结构的耐火极限之间的基本关系。对耐火材料的性能和有效性进行了实验研究,以建立一个数学模型,显示耐火材料干燥层的厚度、所需的耐火极限和耐火材料的热物理特性之间的关系。
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