Estimation of residual life-time of pumping units of electric power stations

Abstract

With long-term operation of pumping and other equipment, there is often a need to extend the life and assess the residual life. Modern life-time assessment methods are based on three-dimensional modelling and the finite element method. Within the framework of these methods, geometric models are constructed that take into account the thinning of the walls of the pumps as a result of operation. By constructing geometric models, finite element models are constructed. These models are made taking into account the conditions of loading of the structure, tightening of bolted connections, technological and temperature loads. The constructed models allow to assess the strength of the pump casing and the main bolted connections during normal operation and gyro testing. The paper assesses the cyclic strength of these structural elements. The results of the work confirmed a sufficient residual life-time for safety pump operation in the next 15 years.