INDUSTRIAL ASSESSMENT PROGRAMS FOR MAINTENANCE OF ALL ASSOCIATED EQUIPMENT WITH FUEL DELIVERY SYSTEMS IN AN EXISTING REFINERY DEPOT PLANT

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Abstract

Depot facilities are industrial equipments used for the storage of oil, gas and petrochemical products etc., and from which these products are usually transported to end users or for further storages. In the maintenance and sustainability of keeping fuel delivery systems in safe checks, there are needs to derive standard programs to achieving these objectives. Maintenance is a combination of technical and administrative activities to keep a machine or equipment in its functional state. Machines or equipment with poor maintenance will result in dysfunction that might likely result to defective products which affect the quality of the products. These involve reliability of the machines and equipments, the manpower and the equipment perform to a standard level of quality assurance. In this research work, the failure mode and effect analysis (FMEA) result indicate that six potential causes of failure were identified; three causes are critical and high risk priority number (RPN), these are; mechanical damage and cases of sabotage, spillage, potential fire/explosion. The above critical failures should be reduced and taking preventive action and corrective action to eliminate or reduce the failure. The result indicates that the equipment with the highest RPN 300 is pipe, which is that of mechanical damage and sabotage. But after implementing preventive and corrective action, the RPN has reduced to 160, when compared with Achilla, (2015). Keywords: Flow, pump, efficiency and reliability
对现有炼油厂储存库中所有与燃料输送系统相关的设备进行维护的工业评估程序
仓库设施是用于储存石油、天然气和石化产品等的工业设备,这些产品通常从这里运输到最终用户或进一步储存。在确保燃料输送系统处于安全检查状态的维护和可持续性方面,需要制定标准程序来实现这些目标。维护是技术和管理活动的结合,以保持机器或设备处于其功能状态。机器或设备保养不善会导致功能障碍,可能导致不良产品,影响产品质量。这些包括机器和设备的可靠性,人力和设备执行的质量保证的标准水平。在本研究中,失效模式与影响分析(FMEA)结果表明,确定了6种潜在失效原因;三个原因是关键和高风险优先数(RPN),它们是;机械损坏和蓄意破坏、泄漏、潜在火灾/爆炸的情况。上述关键故障应减少,并采取预防措施和纠正措施,以消除或减少故障。结果表明,rpn300最高的设备是管道,是机械损伤和破坏的设备。但在实施预防和纠正措施后,与Achilla,(2015)相比,RPN已降至160。关键词:流量,泵,效率,可靠性
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