Development and Evaluation of a Novel Delayed Crosslink, Low Friction, High Density Brine-Based Fracturing Fluid for Ultra-Deep Fracturing Stimulation

Hang Xu, Fu-jian Zhou, Hao Wu, Yuan Li, L. Shen, Erdong Yao
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Abstract

Using heavyweight brines as a base for fracturing fluids is an effective method for solving the problem of exorbitant surface pressure during deep well fracturing process. However, higher fluid densities can lead to higher friction pressures, and with the well depth increases, the travel time to the mudline prolongs, resulting in the demand for extended crosslink delay times. Therefore, fracturing fluids that provide flexibility in density, lower friction and extended crosslink times are required for effective stimulation in ultra-deep reservoirs. This paper presents details of laboratory studies to develop and evaluate a novel weighted fracturing fluid. The main additives of the novel system were sequentially synthesized, including modified guar gum, a new weighting agent and an organic boron-zirconium crosslinker. Afterwards, a series of lab experiments were carried out to test the comprehensive performances of the novel system, such as temperature and shear resistance, friction reduction, gel breaking performance and core damage rate. The optimal formula of fracturing fluid was 54.3 wt.% weighting agent + 0.4 wt.% modified guar gum + 1.0 wt.% pH regulator + 0.5 wt.% crosslinker. Results show that the novel weighted fracturing fluid is a good choice for ultra-deep reservoirs hydraulic stimulation and hence improving the recovery.
新型延迟交联、低摩擦、高密度盐基超深层压裂压裂液的开发与评价
采用重盐水作为压裂液基质是解决深井压裂过程中地表压力过高问题的有效方法。然而,更高的流体密度会导致更高的摩擦压力,并且随着井深的增加,到达泥线的时间会延长,从而导致交联延迟时间的延长。因此,在超深层储层中,需要具有弹性密度、低摩擦和延长交联时间的压裂液进行有效增产。本文详细介绍了开发和评价一种新型加重压裂液的实验室研究。新体系的主要添加剂依次合成,包括改性瓜尔胶、新型加重剂和有机硼锆交联剂。随后,进行了一系列的室内实验,测试了新型体系的综合性能,如抗温、抗剪、减摩、破胶性能和岩心损伤率。最佳压裂液配方为:加重剂54.3 wt.% +改性瓜尔胶0.4 wt.% + pH调节剂1.0 wt.% +交联剂0.5 wt.%。结果表明,新型加重压裂液是超深层储层水力增产的理想选择,可提高采收率。
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