The Oriented Spray Cooling System for Heat Rejection and Evaporation

Abstract

Spray ponds offer significant advantages over mechanical draft cooling towers (MDCT) including superior simplicity and operability, lower preferred power requirements, and lower capital and maintenance costs. Unlike a conventional spray pond in which spray nozzles are arranged in a flat bed and water is sprayed upward, the Oriented Spray Cooling System (OSCS) is an evolutionary spray pond design in which nozzles are mounted on spray trees arranged in a circle and are tilted at an angle oriented towards the center of the circle. As a result, each nozzle is exposed to essentially ambient air as water droplets drag air into the spray region while the warm air concentrated in the center of the circle rises. Both of these effects work together to increase air flow through the spray region. Increased air flow reduces the local wet-bulb temperature (LWBT) of the air in the spray pattern, promoting heat transfer and more efficient cooling. The authors have developed analytical models to predict the thermal performance of the OSCS that are based on classical heat and mass transfer and kinetic vector relationships for spherical water droplets that rely only on generic experimental thermal performance data. Therefore, the model is not limited in application with regard to spray pressure or nozzle spacing or orientation and is not limited by droplet size considerations. This paper describes specific details such as nozzle type, orientation, and drop spectrum and details on the analytical model never before published that are used to predict the OSCS performance. The paper compares the predicted performance of the OSCS with the rigorous full-scale field test results that were measured in compliance with Nuclear Regulatory Commission requirements at the Columbia Generating Station (CGS) where the ultimate heat sink (UHS) is two OSCS.