Formation of A Hardened Surface Layer Under Complex Laser Action on the Cutting Edge of Parts Made of Structural Carbon Steels

I. V. Minaev, S. N. Kutepov, D. S. Klementyev, E. Ageev, D. V. Zhurba
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Abstract

The purpose of the work was to study the effect of laser modification of the cutting edge on changes in the structure and mechanical properties of the surface layer of parts made of hot–rolled structural carbon steels of grades 20, 35, 45 using a fiber laser.Methods. Structural carbon steels of grades 20, 35, 45 were selected as the objects of the study. To study the effect of laser modification on changes in the structure and mechanical properties of machine parts using laser cutting, special samples were made in the form of plates with a thickness of 2 mm (st20 and st45) and 4 mm (st35). After gas laser cutting, laser modification of the Q-switch cutting edge was performed with a fiber pulsed laser.Results. The regularities of changes in the structure of the zone of gas-laser thermal exposure after laser treatment (cutting, modification) are revealed. It has been established that repeated laser treatment (laser modification) of the cutting edge does not lead to a change in the structural components and microhardness in the zone of gas-laser thermal effects obtained after laser cutting. It has been established that the nature of the microhardness change is the same for all the studied steel grades: the highest values are reached near the surface of gas-laser treatment and are, for example, for steel grade 35 470-560 HV, which is 3,2-3,9 times greater than the initial microhardness (145 HV). Thus, a hardened layer with increased wear resistance is formed on the surface of the part after laser treatment. It is shown that the use of laser surface modification as an additional operation in the manufacture of parts by laser cutting makes it possible to improve the quality (roughness) of the surface layer. At the same time, the greatest effect of reducing roughness is given by laser modification in three passes along the X-Y plane.Conclusion. The results obtained can be used in the creation of resource-saving material processing processes.
复杂激光作用下碳钢结构钢刃口表面硬化层的形成
研究了激光对20、35、45级热轧结构钢刃口进行激光改性对零件表层组织和力学性能变化的影响。选取了牌号为20、35、45的结构碳钢作为研究对象。为了研究激光修饰对激光切割机械零件组织和力学性能变化的影响,我们制作了厚度分别为2mm (st20和st45)和4mm (st35)的板材。在气体激光切割后,利用光纤脉冲激光对q开关切割刃进行激光修饰。揭示了激光处理(切割、改性)后气体激光热暴露区结构变化的规律。已经确定,切割刃口的多次激光处理(激光修饰)不会导致激光切割后获得的气体激光热效应区域的结构成分和显微硬度发生变化。研究表明,所有钢种显微硬度变化的性质是相同的:气体激光处理表面附近达到最高值,例如,35 470-560 HV的钢种是初始显微硬度(145 HV)的3,2,3,9倍。因此,在激光处理后的零件表面形成具有增加耐磨性的硬化层。结果表明,在激光切割制造零件时,使用激光表面改性作为一种附加操作,可以改善表面层的质量(粗糙度)。同时,在X-Y平面上进行三次激光修饰,减小粗糙度的效果最大。所得结果可用于资源节约型材料加工工艺的创建。
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