Research on dynamic optimization of NC grinder

R. Hu, Xiao-ping Chen, Chuan-zhi Li
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Abstract

To improve machining precision of the numerical control (NC) machine tool, the method of dynamic optimization design was applied. The accurate finite element model (FEM) of the original NC grinder was established based on the results via compared actually dynamic test with theoretical analysis, The sensitivity analysis was applied to optimize the layout and parameters of the strengthening ribs of parts. The technique of modal frequency separation was applied to keep frequency separation of the main parts one another,and the structure of the main parts was optimized. The result of dynamic optimization design shows that the first order natural frequency of the new grinder raises 17% compared with the original one, while the relative vibration displacement between head of the grinder and the work piece reduces 10% correspondingly. The grinding chatter marks are eliminated and the machining accuracy is greatly raised.
数控磨床动态优化研究
为了提高数控机床的加工精度,采用了动态优化设计的方法。在实际动态试验与理论分析对比的基础上,建立了原数控磨床的精确有限元模型,并应用灵敏度分析对零件强化筋的布置和参数进行了优化。采用模态频率分离技术保持各主要部件之间的频率分离,并对各主要部件的结构进行优化。动态优化设计结果表明,新磨床的一阶固有频率比原磨床提高17%,磨床头与工件之间的相对振动位移相应减小10%。消除了磨削颤振痕迹,大大提高了加工精度。
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