RANCANG BANGUN ALAT BANTU PEMASANGAN PEGAS STRIPPER PRESS TOOL DENGAN SISTEM HIDROLIK

Meri Rahmi, Y. Y. Erlangga, A. Mahmudah, Badruzzaman Badruzzaman, Felix Dionisius
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Abstract

A press tool is used to cut or form a thin plate into the desired shape with a pressing process or a press machine. One of the main things in the design of the press tool is the calculation for determining the type, size and, material of the spring. The spring in the press tool design is placed on the stripper as a pressure plate material before it is formed. The problem that often occurs in the design of the press tool is the initial force of the spring and the number of springs often have high values. This has an impact on the difficulty of the operator in installing the spring during assembly. The installation on the press machine requires more energy that exceeds the operator's power. This problem is often a challenge in itself both in terms of designing and manufacturing press tools. Assumptions and limitations of the problem of the design is 12,64 kN. This force is used for the educational practicum materials. Based on the design calculations the number of springs needed are 4 springs. While the hydraulic required is 10 tons. The results obtained based on simulation analysis using Solidworks software, show that with the number of springs and hydraulics calculated and based on the design form of the stripper installation tool, it is in the safe category.
冲压工具是通过冲压过程或压力机将薄板切割或形成所需形状的工具。冲压工具设计的主要内容之一是计算确定弹簧的类型、尺寸和材料。冲压工具设计中的弹簧在成形前作为压板材料放置在剥离器上。在冲压工具的设计中经常出现的问题是弹簧的初始力和弹簧的数量往往有很高的值。这就影响了作业人员在装配过程中安装弹簧的难度。在压力机上安装所需的能量超过了操作人员的能力。这个问题本身在设计和制造冲压工具方面都是一个挑战。问题的假设和限制设计为12、64 kN。此力用于教育实习材料。根据设计计算,所需弹簧数量为4个。而所需的水力是10吨。利用Solidworks软件进行仿真分析,结果表明,根据计算出的弹簧数量和液压系统数量,根据汽提塔安装工具的设计形式,该汽提塔安装工具属于安全范畴。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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