Wireless Noise Characteristics on Gearboxes Due to Speed Variations

Raharjo Parno, Y. Sofyan, Tri Arief
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Abstract

Noise inspection is a predictive maintenance technique that is used to determine machine condition. The noise inspection can be done offline and online. Online noise inspection, which is far away from the object, is performed in the control center room. This monitoring system requires a complicated installation and long cables. The complexity of installation can be overcome by implementing a wireless noise inspection system. Wireless noise monitoring system for machinery condition monitoring still lacks information. Therefore, it is necessary to develop a wireless noise monitoring system. The result of wireless noise testing data on the machine is justified through the analysis of noise testing data of wired system. The research objective was to create a wireless noise measurement that is applied on a gearbox that is equipped with a data acquisition system that operates at a constant load and 5 variations of speed. Comparative analysis is used to justify the noise amplitude, time domain, and frequency domain of wireless and cabled measurements. The final test result indicates that the noise and wireless spectrum signals match the noise spectrum and signals using a cable. The highest amplitude lies at 12-13 of a fundamental frequency at a low frequency and at 30 of a fundamental frequency at a high frequency.
变速齿轮箱的无线噪声特性
噪声检测是一种预测性维修技术,用于确定机器的状态。噪声检测可以离线和在线两种方式进行。远离目标的在线噪声检测在控制中心室内进行。该监控系统安装复杂,电缆较长。通过安装无线噪声检测系统,可以克服安装的复杂性。用于机械状态监测的无线噪声监测系统目前还缺乏相关信息。因此,有必要开发一种无线噪声监测系统。通过对有线系统噪声测试数据的分析,验证了机上无线噪声测试数据的正确性。研究目标是创建一种应用于变速箱的无线噪声测量方法,该变速箱配备了一个数据采集系统,可以在恒定负载和5种变速下运行。对比分析用于证明无线和有线测量的噪声幅度,时域和频域。最终测试结果表明,噪声和无线频谱信号与电缆上的噪声频谱和信号相匹配。最高幅值在低频时为基频的12-13倍,在高频时为基频的30倍。
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