Development of asymmetric cold rolling technology of high-strength steel grades in order to exclude intermediate annealing operations

A. Pesin, Georgy Raab, Alexey Sverchkov, D. Pustovoytov, Gennady Kornilov, Alexey Bochkarev, Ilya Pesin, Leonid Nosov
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Abstract

Abstract. The technological process of manufacturing cold-rolled strip with a thickness of 0.5-1.5 mm from high-strength steel grades on cold rolling mills can consist of 2 or even 3 operating cycles "cold rolling - intermediate annealing". This is due to a significant hardening of such steels during cold rolling and, as a result, limitations on the maximum allowable rolling forces. Each additional operating cycle "cold rolling - intermediate annealing" significantly increases production costs and reduces the productivity of the technological process. One of the promising ways to reduce the rolling force is the asymmetric rolling. Rolling at different circumferential speeds of work rolls driven by two independent motors is the most suitable way to implement asymmetric rolling technology in industry. The paper presents data on the operation of the main electric drives of a five-stand industrial mill during symmetric and asymmetric cold rolling. Speed ratio of the work rolls was varied in the range from 1.0 to 1.5. Electrical and power parameters were calculated, measured and compared. Based on numerical simulation, laboratory and industry experiments it was shown that the asymmetric cold rolling makes it possible to reduce the rolling forces, increase the thickness reduction per pass and, as a result, obtain a thinner strip without the use of intermediate annealing.
开发高强度钢种的非对称冷轧工艺,以避免中间退火操作
摘要在冷轧机上生产厚度为0.5 ~ 1.5 mm的高强度钢种冷轧带钢的工艺过程可以由2个甚至3个“冷轧-中间退火”操作循环组成。这是由于这些钢在冷轧过程中明显硬化,因此限制了最大允许轧制力。“冷轧-中间退火”每增加一个操作周期,就会显著增加生产成本,降低工艺过程的生产率。非对称轧制是减小轧制力的一种很有前途的方法。由两台独立电机驱动工作辊以不同周向速度轧制是实现非对称轧制技术最合适的方法。本文介绍了五机架工业轧机在对称和非对称冷轧过程中主电传动的运行数据。工作辊的速比在1.0 ~ 1.5之间变化。对电气和功率参数进行了计算、测量和比较。通过数值模拟、实验室和工业试验表明,不对称冷轧可以减小轧制力,提高每道次的减薄厚度,从而在不使用中间退火的情况下获得更薄的带钢。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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