Efficient computation of a near-optimal primary parting line

Abstract

In injection molding, a flat parting surface that is normal to the mold parting direction achieves the best mold alignment with the least cost. However, for complex parts, parting surfaces that consist of a number of planes are necessary. In this paper, we provide an algorithm to find a near-optimal parting surface as a series of planes that intersect the boundary of the part. We form a continuous band of triangles on the part boundary that are parallel to the parting direction within a tolerance and perform vertical trapezoidation of the band. We can then find a set of planes that intersect vertical lines in the trapezoidation. We use a linear program to keep the planes normal to the parting direction.