在轻度结垢盐水中测试阻垢剂的新方法——是否需要动态循环测试?

Miriam Barber, S. Heath
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引用次数: 4

摘要

静态罐测试在石油和天然气行业中广泛应用于定量筛选和确定阻垢剂的最小有效剂量(MED)。然而,当处理饱和度非常低的卤水时,在实验室中复制油田设施中发现的相同结垢环境面临挑战,并且通常必须对卤水施加压力才能在实验室测试中诱导结垢。本文提出了一种针对低垢环境的快速化学选择和推荐的有效方法。该方法已成功地应用于低至轻度饱和盐水中阻垢剂的选择和推荐。该技术包括标准静态罐子测试与扫描电子显微镜(SEM)和紫外可见分光光度法(UV/VIS)的结合。本文介绍的两个案例研究显示,两个领域存在低至轻度硫酸钡(BaSO4)和碳酸钙(CaCO3)结垢问题。这种新方法已被用于筛选和确定性价比最高的阻垢剂。实验后分析,如扫描电镜/能量色散x射线衍射光谱(SEM/EDXS)允许调查和评估形成的结垢类型,以及化学测试的每种阻垢剂的抑制机制。这种组合方法消除了视觉观测和/或电感耦合等离子体光学发射光谱(ICP-OES)效率测量所获得的任何差异。此外,将紫外可见分光光度法与静态SEM/EDXS方法结合使用,以便使用动态浊度试验(KTT)方法重新评估候选阻垢剂的MED。KTT方法获得的结果与静态结合ICP和SEM成像的结果相补充,提供了对结垢动力学和抑制效率的快速了解。综上所述,结果表明,在低结垢条件下,使用不同的阻垢剂,不同的技术可以作为MED的快速筛选过程。因此,静态SEM和KTT方法被推荐为确定最佳MED和选择最适合用途的阻垢剂的彻底筛选过程。这与传统的动态结垢循环(DSL)方法相反,后者需要对盐水化学成分进行严重改变,才能在至少2小时内获得结垢空白。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
A New Approach to Testing Scale Inhibitors in Mild Scaling Brines – Are Dynamic Scale Loop Tests Needed?
Static jar tests are widely known and used in the oil and gas industry for quantitative screening and determining the minimum effective dose (MED) for scale inhibitors. However, when dealing with very low saturated brines, challenges are faced in the laboratory to replicate the same scaling environment found in the oilfield facilities and often brines have to be stressed in order to induce scaling in the laboratory tests. This paper proposes an efficient approach for quick chemical selection and recommendation for low scaling environments. The method proposed has been developed and successfully applied for the selection and recommendation of scale inhibitors in low to mild saturated brines. This technique involves the combination of the standard static jar test with Scanning Electron Microscopy (SEM) and UV-Visible Spectrophotometry (UV/VIS). The two case studies presented here shows two fields with low to mild barium sulphate (BaSO4) and calcium carbonate (CaCO3) scaling issues. This novel approach of has been used to screen and identify the best scale inhibitor in terms of cost effective peformance. Post-experimental analyses such as the Scanning Electron Microscope/Energy Dispersive X-Ray Diffraction Spectrometry (SEM/EDXS) permitted the investigation and assessment of the type of scale formed, and the mechanisms of inhibiton for each scale inhibitor chemistry tested. This combined approach removed any discrepancies obtained by visual observations and/or Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) efficiency measurements. Furthermore, the UV-Visible Spectrophotometry was used in conjunction to the static SEM/EDXS method, in order to reassess the MED for the scale inhibitor candidates using the kinetic turbidity test (KTT) method. Results obtained from the KTT method complimented those from the combined static with ICP and SEM imaging, providing a quick understanding of the scale formation kinetics and inhibition efficiency. To summarise, results have shown that different techniques can be used as a fast screening process for the MED using different scale inhibitors at low scaling regimes. Therefore, the static SEM and KTT methods are recommended as a thorough screening process for determining the optimum MED and selection of the best fit for purpose scale inhibitor. This opposes the conventional dynamic scale loop (DSL) approach, which would require severe alterations to the brine chemistry in order to get a scaling blank within a minimum 2-hour-period.
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