电火花加工固化材料摩擦学性能评价

IF 0.1 Q4 ENGINEERING, MULTIDISCIPLINARY
S. Velichko, A. Martynov, E. Martynova
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引用次数: 0

摘要

AbstractIntroduction。烘焙业是面向终端消费者的高水平原料加工的农业产业。在烘焙产品的生产中,工艺过程中的一个操作是由真空活塞式分面团机进行的,其使用寿命比规范低30-40%。修复吸入机构磨损部件最有前途的方法是电火花处理。在选择电极材料时,重要的是它们不仅具有低耐蚀性,而且具有高摩擦技术性能。文章的目的。本文论述了在真空活塞式分面机维修过程中,为减少抽吸机构零件工作表面磨损而选用电镀层的问题。材料与方法。利用现代研究设备,采用无损检测方法对电镀镀层的性能进行了分析;使用Compass-3D程序对结果进行处理。测定了由BrOS10-10青铜和Kh15N60合金制成的电火花涂层的物理、机械、摩擦和摩擦技术性能值。BrOS10-10青铜涂层的总磨损率为8.3∙10-12,Kh15N60合金涂层的总磨损率为15∙10-12。讨论与结论。镀铜试样的摩擦机总磨损率比基本摩擦副低1.4倍,合金涂层试样的摩擦机总磨损率高1.26倍。在合金涂层中加入MODENGY固体润滑剂涂层,其耐磨性比基本摩擦副降低了3倍,总磨损率比基本摩擦副降低了1.34倍。采用计算-实验相结合的方法研究了真空活塞式分面团机抽吸机构部件的材料对青铜和合金电火花涂层磨损率的影响。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Assessment of Tribotechnical Properties of Consolidated Materials Obtained by Electrospark Processing
Abstract Introduction. The bakery industry is an agricultural industry of high-level processing of raw materials focuses on the end-consumer. In the production of bakery products one of the operations of the technological process is performed by dough dividers of vacuumpiston type, whose service life is 30‒40% lower than the normative. The most promising method for restoration of worn parts of the suction mechanism is electrospark processing. When selecting the electrode material, it is important that they have not only low erosion resistance, but also high tribotechnical properties. Aim of the Article. The article deals with problem of selecting electric coatings to reduce wear of working surfaces of suction mechanism parts during repair of vacuum piston-type dough dividers. Materials and Methods. The analysis of the properties of electropark coatings was carried out by nondestructive testing methods using modern research equipment; the results were processed using the Compass-3D program. Results. There are determined the values of physical, mechanical, frictional and tribotechnical properties of electrospark coatings made of BrOS10-10 bronze and Kh15N60 alloy. The total wear rate for BrOS10-10 bronze coating was 8,3 ∙ 10‒12, and for Kh15N60 alloy 15 ∙ 10‒12. Discussion and Conclusion. Total wear rate on the friction machine of bronze coated samples is lower than that of basic friction pair in 1.4 times, and of alloy coated samples ‒ higher in 1.26 times. Adding of MODENGY solid-lubricant coating to the coating from the alloy reduces its abrasion ability by 3 times, and the total wear rate ‒ by 1.34 times in comparison with the base friction pair. The used calculation-experimental method showed low wear rate of electrospark coatings of bronze and alloy in relation to the material of parts of the suction mechanism of vacuum-piston-type dough dividing machines.
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来源期刊
Engineering Technologies and Systems
Engineering Technologies and Systems ENGINEERING, MULTIDISCIPLINARY-
自引率
33.30%
发文量
29
审稿时长
12 weeks
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