以可靠性为中心的预破碎机关键部件的维修间隔

IF 2.4 Q2 ENGINEERING, INDUSTRIAL

International Journal of Industrial Engineering and Management Pub Date : 2023-04-20 DOI:10.33536/jiem.v8i1.1268

Puadi Haming, Arminas Arminas, Nofias Fajri, Dodi Efendi

{"title":"以可靠性为中心的预破碎机关键部件的维修间隔","authors":"Puadi Haming, Arminas Arminas, Nofias Fajri, Dodi Efendi","doi":"10.33536/jiem.v8i1.1268","DOIUrl":null,"url":null,"abstract":"PT XYZ is a crumb rubber company that produces SIR 10 and rubber smoke sheets (RSS). As the biggest crumb rubber-produced company in Indonesia PT XYZ makes the production process sustainable. The often problem in this company is machine breakdown that occurs downtime value to be high. The highest downtime value from October 2020 until March 2021 was the Prebreaker Machine whose total downtime value was 1875 minutes. The Reliability Centered Maintenance (RCM) method is used for decreasing downtime value. The RCM is integrated with Failure Mode Effect Analysis (FMEA) for analyzing The Highest Risk Priority Number (RPN). The research results that the optimal maintenance time of the Prebreaker Machine is 51 hours which means the Prebreaker Machine is maintained after operation for 51 hours.","PeriodicalId":38526,"journal":{"name":"International Journal of Industrial Engineering and Management","volume":"57 1","pages":""},"PeriodicalIF":2.4000,"publicationDate":"2023-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"THE MAINTENANCE INTERVAL OF PREBREAKER CRITICAL COMPONENTS USING RELIABILITY-CENTERED MAINTENANCE IN PT XYZ\",\"authors\":\"Puadi Haming, Arminas Arminas, Nofias Fajri, Dodi Efendi\",\"doi\":\"10.33536/jiem.v8i1.1268\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"PT XYZ is a crumb rubber company that produces SIR 10 and rubber smoke sheets (RSS). As the biggest crumb rubber-produced company in Indonesia PT XYZ makes the production process sustainable. The often problem in this company is machine breakdown that occurs downtime value to be high. The highest downtime value from October 2020 until March 2021 was the Prebreaker Machine whose total downtime value was 1875 minutes. The Reliability Centered Maintenance (RCM) method is used for decreasing downtime value. The RCM is integrated with Failure Mode Effect Analysis (FMEA) for analyzing The Highest Risk Priority Number (RPN). The research results that the optimal maintenance time of the Prebreaker Machine is 51 hours which means the Prebreaker Machine is maintained after operation for 51 hours.\",\"PeriodicalId\":38526,\"journal\":{\"name\":\"International Journal of Industrial Engineering and Management\",\"volume\":\"57 1\",\"pages\":\"\"},\"PeriodicalIF\":2.4000,\"publicationDate\":\"2023-04-20\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Industrial Engineering and Management\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.33536/jiem.v8i1.1268\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENGINEERING, INDUSTRIAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Industrial Engineering and Management","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.33536/jiem.v8i1.1268","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}

引用次数: 0

摘要

PT XYZ是一家生产SIR 10和橡胶烟片(RSS)的橡胶屑公司。作为印尼最大的橡胶屑生产公司，PT XYZ使生产过程可持续。这家公司经常出现的问题是发生停机价值高的机器故障。从2020年10月到2021年3月，最高停机时间是预碎机，总停机时间为1875分钟。采用以可靠性为中心的维护(RCM)方法来减少停机时间。RCM与失效模式效应分析(FMEA)相结合，用于分析最高风险优先级数(RPN)。研究结果表明，预破碎机的最佳维护时间为51小时，即预破碎机运行51小时后进行维护。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

查看原文本刊更多论文

THE MAINTENANCE INTERVAL OF PREBREAKER CRITICAL COMPONENTS USING RELIABILITY-CENTERED MAINTENANCE IN PT XYZ

PT XYZ is a crumb rubber company that produces SIR 10 and rubber smoke sheets (RSS). As the biggest crumb rubber-produced company in Indonesia PT XYZ makes the production process sustainable. The often problem in this company is machine breakdown that occurs downtime value to be high. The highest downtime value from October 2020 until March 2021 was the Prebreaker Machine whose total downtime value was 1875 minutes. The Reliability Centered Maintenance (RCM) method is used for decreasing downtime value. The RCM is integrated with Failure Mode Effect Analysis (FMEA) for analyzing The Highest Risk Priority Number (RPN). The research results that the optimal maintenance time of the Prebreaker Machine is 51 hours which means the Prebreaker Machine is maintained after operation for 51 hours.

求助全文

通过发布文献求助，成功后即可免费获取论文全文。去求助

来源期刊

International Journal of Industrial Engineering and Management Business, Management and Accounting-Business, Management and Accounting (miscellaneous)

CiteScore

5.00

自引率

17.20%

发文量

审稿时长

21 weeks

期刊介绍： International Journal of Industrial Engineering and Management (IJIEM) is an interdisciplinary international academic journal published quarterly. IJIEM serves researchers in the industrial engineering, manufacturing engineering and management fields. The major aims are: To collect and disseminate information on new and advanced developments in the field of industrial engineering and management; To encourage further progress in engineering and management methodology and applications; To cover the range of engineering and management development and usage in their use of managerial policies and strategies. Thus, IJIEM invites the submission of original, high quality, theoretical and application-oriented research; general surveys and critical reviews; educational or training articles including case studies, in the field of industrial engineering and management. The journal covers all aspects of industrial engineering and management, particularly: -Smart Manufacturing & Industry 4.0, -Production Systems, -Service Engineering, -Automation, Robotics and Mechatronics, -Information and Communication Systems, -ICT for Collaborative Manufacturing, -Quality, Maintenance and Logistics, -Safety and Reliability, -Organization and Human Resources, -Engineering Management, -Entrepreneurship and Innovation, -Project Management, -Marketing and Commerce, -Investment, Finance and Accounting, -Insurance Engineering and Management, -Media Engineering and Management, -Education and Practices in Industrial Engineering and Management.