Exploitation of Kaolin as an Alternative Source in Alumina Production

The extensive consumption of aluminum, combined with the shortage of the existing raw materials, and particularly bauxite, necessitates the exploitation of alternative raw materials for the production of alumina. The present paper focuses on the possible use of kaolin, as an abundant, cheap and high-aluminum content raw material, in alumina production, via the application of the Aranda-Mastin technology in the leaching step. From this point of view, leaching experiments were conducted on untreated kaolin and thermally treated, metakaolin, applying atmospheric pressure, temperature of 90 °C and with an aqueous solution of a low HCl concentration as the leaching agent. Leaching, in the aforementioned conditions, is an industrially applied process, characterized by highly efficient aluminum dissolution in the case of metakaolin with low silicon dissolution at a short retention time, but with respectively lower achieved results for untreated kaolin. In order to raise the aluminum dissolution rate from untreated material, temporal and subsequently chemical intensification was applied. The analysis indicated a higher aluminum dissolution rate, up to 70%, with the application of a high acid concentration of leaching agent, performed for a long retention time that could be further improved.