Plasma induced Fe-NX active sites to improve the oxygen reduction reaction performance

Rational design of high-efficient and low-cost catalysts as alternatives to Pt-based catalysts toward the oxygen reduction reaction (ORR) is extremely desirable but challenging. In this work, Fe@NCNT is firstly synthesized via the one-pot pyrolysis method, then Fe-N_X active species are in-situ created on the prepared Fe@NCNT by a feasible “plasma inducing” strategy to synthesize the resulting catalyst (Fe@NCNT-P) for ORR. The morphology of Fe@NCNT-P is perfectly inherited by the derived carbon precursor, resulting in the core-shell structure of carbon-coated Fe and a mesoporous dominant nanostructure with a high specific surface area of 536 m² g⁻¹. The resultant Fe@NCNT-P catalyst exhibits remarkable ORR activity and durability, as well as outstanding performance in assembled zinc-air battery (ZAB) test with a peak power density of 240 mW cm⁻². This work not only reports a novel and robust ORR catalyst, but also proposes a simple and effective strategy to improve the ORR electrocatalytic performance.