On the occurrence of transient puffs in a rotary kiln incinerator simulator I. Prototype solid plastic wastes

In the operation of practical rotary kiln incinerators, the hazardous waste charge is often introduced in drums or containers in a batch mode. The ensuing transient condition, caused by the rapid devolatilization of waste materials, can momentarily deplete or displace local levels of excess oxygen in the kiln, resulting in heavy transient loadings of unburned gaseous and particulate hydrocarbons (here denoted as "puffs") leaving the kUn. This system upset must then be handled by an afterburner and subsequent air pollution control devices downstream. Such an overcharging or transient condition may even result in unacceptably low destruction of principal organic hazardous constituents (POHC) and the formation of products of incomplete combustion (PIC). A 73-kW (250,000-Btu/h) rotary kiln simulator was designed and constructed to provide engineering insight into the chemical and physical parameters associated with failure mode conditions. To this end, a statistically designed parametric investigation was und...