The volume erosion rate of the slip cast monolithic and composite ceramics

ABSTRACT The volume erosion rate of the slip cast monolithic and composite ceramics was studied using SiO2 and SiC particles as erodents, under different impact angles (30°, 60°, 90°), at room temperature. Therefore, three groups of samples were prepared: (i) monolithic alumina (Al2O3); (ii) composite alumina–zirconia (Al2O3–ZrO2) containing 99 wt-% Al2O3 and 1 wt-% ZrO2 and (iii) composite alumina–zirconia (Al2O3–ZrO2) containing 90 wt-% Al2O3 and 10 wt-% ZrO2. Erosion mechanisms of all prepared ceramic samples were evaluated by the volume erosion rate ( , mm3·g–1). Obtained results were compared with the analytical Wiederhorn and Evans equations. The mechanical properties (hardness and fracture toughness) of prepared ceramic samples were compared with their under the above-mentioned conditions. It was found that the erosion of monolithic and composite ceramics increased with the increase of the impact angle. Volume erosion rate was highest at an impact angle of 90° and amounts to 115 mm3·g–1 with SiC, and 12 mm3·g–1 with SiO2 erodent particles for monolithic alumina ceramics, 77 mm3·g–1 with SiC, and 8 mm3·g–1 with SiO2 erodent particles for ceramics with the addition of 1 wt-% of ZrO2, and 61 mm3·g–1 with SiC, and 7 mm3·g–1 with SiO2 erodent particles for ceramics with the addition of 10 wt-% of ZrO2. Therefore, it can be concluded that the erosion resistance of monolithic Al2O3 increases with the increasing amount of ZrO2 in the composite Al2O3-ZrO2 ceramics, thus erosion resistance can be improved with the addition of ZrO2.