Mechanical Properties and Blocking Resistance of Films Cast from Core–Shell Latex Particles

The mechanical properties and blocking resistance of films cast from latex particles can be improved by addition of a reinforcing polymer of high modulus that acts as a “hard” phase. This work demonstrates that blocking resistance, a key performance parameter for use in coatings, of such films can be understood in terms of the relative contribution of the “hard” and “soft” components to the rheological properties of the material. In order to do so, representative latexes that contain a semicrystalline core of poly(stearyl acrylate) as a reinforcing phase and a shell of amorphous poly(styrene-co-butyl acrylate) are synthesized. By varying the composition of the amorphous phase (glass transition temperature, molar mass) and the relative amorphous/semicrystalline fraction, it is demonstrated that the improvement in blocking resistance is strongly correlated with the increase in the modulus of the material but is also affected by the dynamics of polymer diffusion of chains in the soft phase. This work allows to establish design rules for polymer and colloidal structures that can be targeted to maximize blocking resistance.