Fracture strength of direct occlusal veneers with different short fiber-reinforced composite cores and veneering materials: an in-vitro study.

Objective: The objective of this study is to evaluate the effectiveness of two different viscosities of short fiber-reinforced composite resin (SFRC) cores and two different viscosities of veneering composite resins on the fracture strength of direct occlusal veneers.

Materials and methods: One maxillary premolar was virtually prepared for an occlusal veneer and printed into resin dies. In total, (n = 48) resin dies were printed and assigned into three groups according to the type of core material of the occlusal veneer; mono-structured without a SFRC core, a high viscosity SFRC core, and a low viscosity SFRC core. Each group was re-divided into two subgroups (n = 8) according to the veneering composite resin; packable composite resin and injectable composite resin. Mono-structured and bi-structured direct occlusal veneers were fabricated on the resin dies using the mentioned core and veneering materials with the occlusal replica technique. Fracture strength was evaluated using a universal testing machine and the mode of failure was inspected. Statistical analysis to compare the core and veneering materials was performed using independent t test (P ≤ 0.05) and one-way ANOVA followed by tukey's post hoc test (Pa ≤ 0.0166) when appropriate. Interactions between subgroups were tested using two-way ANOVA, and one-way ANOVA was used to compare all subgroups followed by tukey's post hoc test (Pa ≤ 0.0033). Intergroup comparison between failure modes were performed using chi square test (Pa ≤ 0.0033).

Results: The presence of a SFRC core significantly improved the fracture strength of the specimens. There was no significant difference between the fracture strength of high viscosity SFRC and low viscosity SFRC cores. Specimens veneered with injectable composite resin had significantly superior fracture strength compared to packable composite resin. Additionally, there was a weak correlation between fracture strength and mode of failure.

Conclusion: Short fiber reinforced composite resin significantly increases the fracture strength of direct occlusal veneers. Injectable composite resin has significantly higher fracture strength than packable composite resin as veneering materials of direct occlusal veneers.

Clinical relevance: Bi-structured direct occlusal veneers fabricated of injectable composite resin with low viscosity SFRC cores can withstand high masticatory forces in stress-bearing areas.