Synthesis and Characterization of Biochar Obtained from Microwave-Assisted Copyrolysis of Torrefied Sawdust and Polystyrene

This study focuses on copyrolyzing pretreated sawdust and polystyrene utilizing microwave-assisted pyrolysis (MAP) with equal mixing to synthesize and characterize biochar. Graphite was used as a susceptor to facilitate precise pyrolysis temperature control. Potassium hydroxide (KOH) powder serves as a catalyst, influencing the char yields and properties. Torrefied raw sawdust at various temperatures (125–175 °C) enhances biochar yields (24–29 wt %). The feedstocks sawdust and polystyrene are characterized by elemental, proximate, and TGA examinations. Furthermore, comprehensive surface, crystallographic, FTIR, and SEM-EDX analyses are performed on microwave copyrolyzed biochar. The developments in BET surface area during copyrolysis show changes concerning pretreatment temperatures: 125 °C (5.6 m²/g) < 150 °C (6.8 m²/g) < 175 °C (8.6 m²/g). Functional groups connected to the alcohols’ O–H bend and C–O stretching vibrations are detected in the biochar samples through FTIR analysis. Sharp peaks with 2θ values between 33.2° and 36.2° appear in the XRD scan of biochar, indicating the presence of crystalline components in the sample. The EDX results demonstrated that the components of biochar included Mg, C, O, and Ca, indicating that it could have plenty of advantageous applications. The study highlights the obstruction of sawdust char’s porous structures by polystyrene, hindering volatile emissions and leading to increased heating rates. These findings underscore the unique contributions of this method to biochar production.