{"title":"评估铝合金绿色加工中的钻孔和孔质量特性:实现绿色加工的新方法","authors":"","doi":"10.1016/j.jmapro.2024.08.059","DOIUrl":null,"url":null,"abstract":"<div><p>Recent industrial research has looked for techniques that minimize the use of traditional cutting fluids for both economic and environmental concerns. One of the techniques used in machining to limit the use of cutting fluids in metal-cutting that is safe, sustainable, and economical is minimum quantity lubrication (MQL). Further, the lubricating performance of MQL can be enhanced by including solid lubricants. Therefore, the proposed work investigates surface quality, tool wear, chip morphology, and power consumption while drilling aluminium 6082 alloys using HSS drilling tools in various drilling conditions, namely, dry, flood, MQL, and minimum quantity solid lubrication (MQSL). The micron-sized molybdenum disulfide (MoS<sub>2</sub>) is mixed with vegetable oil by 1 wt% and applied under the MQSL application. The experimental results showcased that the MQSL application successfully removed chips and burrs to improve the surface quality of holes by an average 3 %–44 % compared to other drilling conditions and resulted in least amount of tool wear. The application of MQSL concluded in lower tool wear from 12 %–56 % comparing to dry, flood, and MQL conditions. Because of its combining impact of lubrication by MoS<sub>2</sub> particles and good cooling efficiency of compressed air, MQSL is effective and concluded in low frictional force at the tool chip and work material area.</p></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":null,"pages":null},"PeriodicalIF":6.1000,"publicationDate":"2024-09-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Evaluation of drilling and hole quality characteristics in green machining aluminium alloys: A new approach towards green machining\",\"authors\":\"\",\"doi\":\"10.1016/j.jmapro.2024.08.059\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>Recent industrial research has looked for techniques that minimize the use of traditional cutting fluids for both economic and environmental concerns. One of the techniques used in machining to limit the use of cutting fluids in metal-cutting that is safe, sustainable, and economical is minimum quantity lubrication (MQL). Further, the lubricating performance of MQL can be enhanced by including solid lubricants. Therefore, the proposed work investigates surface quality, tool wear, chip morphology, and power consumption while drilling aluminium 6082 alloys using HSS drilling tools in various drilling conditions, namely, dry, flood, MQL, and minimum quantity solid lubrication (MQSL). The micron-sized molybdenum disulfide (MoS<sub>2</sub>) is mixed with vegetable oil by 1 wt% and applied under the MQSL application. The experimental results showcased that the MQSL application successfully removed chips and burrs to improve the surface quality of holes by an average 3 %–44 % compared to other drilling conditions and resulted in least amount of tool wear. The application of MQSL concluded in lower tool wear from 12 %–56 % comparing to dry, flood, and MQL conditions. Because of its combining impact of lubrication by MoS<sub>2</sub> particles and good cooling efficiency of compressed air, MQSL is effective and concluded in low frictional force at the tool chip and work material area.</p></div>\",\"PeriodicalId\":16148,\"journal\":{\"name\":\"Journal of Manufacturing Processes\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":6.1000,\"publicationDate\":\"2024-09-02\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Manufacturing Processes\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1526612524008909\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Processes","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1526612524008909","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
Evaluation of drilling and hole quality characteristics in green machining aluminium alloys: A new approach towards green machining
Recent industrial research has looked for techniques that minimize the use of traditional cutting fluids for both economic and environmental concerns. One of the techniques used in machining to limit the use of cutting fluids in metal-cutting that is safe, sustainable, and economical is minimum quantity lubrication (MQL). Further, the lubricating performance of MQL can be enhanced by including solid lubricants. Therefore, the proposed work investigates surface quality, tool wear, chip morphology, and power consumption while drilling aluminium 6082 alloys using HSS drilling tools in various drilling conditions, namely, dry, flood, MQL, and minimum quantity solid lubrication (MQSL). The micron-sized molybdenum disulfide (MoS2) is mixed with vegetable oil by 1 wt% and applied under the MQSL application. The experimental results showcased that the MQSL application successfully removed chips and burrs to improve the surface quality of holes by an average 3 %–44 % compared to other drilling conditions and resulted in least amount of tool wear. The application of MQSL concluded in lower tool wear from 12 %–56 % comparing to dry, flood, and MQL conditions. Because of its combining impact of lubrication by MoS2 particles and good cooling efficiency of compressed air, MQSL is effective and concluded in low frictional force at the tool chip and work material area.
期刊介绍:
The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.