A digital CAD/CAM configurator for the production of orthodontic appliances – Going new ways

Functional therapy in growing patients is a highly relevant area in orthodontics. With the increasing integration of computer-aided design and manufacturing technology (CAD/CAM) in orthodontics, we are witnessing significant advancements in the design of orthodontic appliances. Modern 3D printing technologies allow for the creation of complex, customized equipment in a cost-effective and time-efficient manner, using robust and durable resins. Additionally, the creative input of dental CAD design programs has led to the development of new designs.

The aim of this report is to present a novel digital orthodontic prescription that aligns with the concept of a “full digital workflow”. This prescription utilizes a digital virtual configurator, enabling effective communication between the clinician, the technician and the patient.

Using this prescription system, clinicians can easily configurate an orthodontic appliance before sending it to a dental technician for individualisation. 3D printing of the final design can then be performed directly within the dental office or by the technician. This approach allows the clinician to explore different orthodontic equipment options and modules, without the requirement for a demanding and sophisticated design process and without any knowledge of CAD. The availability of the present configurator might represent a fundamental advancement in the field of the CAD/CAM production of removable appliance linked to economic and ecological benefits.