Mechanically robust poly(urethane-imide) aerogels with excellent thermal insulation and sound absorption by ambient drying

Polyimide (PI) aerogels are the great candidates for sound absorption, thermal insulation and mechanical cushioning materials due to their low density, excellent mechanical properties and good thermal stability. However, the high shrinkage and hydrophilicity of PI aerogels, as well as the time-consuming and complexity of the process directly limit their wide application in many fields. Herein, a facile one-step method for the synthesis of porous monolithic poly(urethane-imide) (PUI) aerogels was successfully developed. Hydrothermal synthesis and ambient drying methods were adopted in the construction of monolithic chemically cross-linked PUI aerogels, which avoids the complex imidization process. PUI aerogels were homogeneously produced by a chemical cross-linking copolymerization reaction between polyurethane (PU) oligomers, Benzene-1,2,4,5-tetracarboxylic dianhydride (PMDA) and 1, 3, 5-tris (6-isocyanatohexyl)-1, 3, 5-triazine-2, 4, 6(1H, 3H, 5H)-trione without any catalysts. Interestingly, the introduction of linear flexible PU oligomers chain segments effectively prevented the shrinkage of the network backbone and enhanced the hydrophobicity of PUI aerogels. The obtained PUI aerogels have low density (0.196 g/cm³), low shrinkage (9.30%), high porosity (79.54%) and hydrophobicity (water contact angle of 129.2°). Under high pressure, PUI aerogel was compressed but not break and the compression Young's modulus as high as 3.638 MPa. Moreover, the thermal conductivity of PUI aerogels was only 59.92 mW/m/K at 150 °C. When the back cavity depth was 5 mm, the highest sound absorption coefficient of PUI aerogel was up to 0.7219. This work provides a new method for the development of lightweight, high-mechanical-strength polymer aerogels, and the prepared aerogels have a potential application in the field of multifunctional integrated sound absorption materials.