Thermal analysis and temperature evaluation on a magnetic-geared dual-rotor machine

The thermal performance of the magnetic-geared dual-rotor machine (MGDRM) is investigated. Because the effective component in the outer airgap magnetic field harmonics is low, the torque production of MGDRM cannot match the regular permanent magnetic synchronous machine (PMSM). Although the analysis shows that the torque generation of the MGDRM is weak, this conclusion is limited in the electromagnetic field. The MGDRM outer rotor should also be considered from the thermal aspect, and the effect on the torque generation should be valued in particular. The outer rotor thermal buffer effect blocks the heating flow from the winding to the inner rotor magnets. Thus, the MGDRM can withstand a heavy electrical load in a short period, producing higher torque. With this understanding, the torque production ability of the MGDRM can extend to a higher level, even close to the regular PMSM. To validate the analysis, a MGDRM machine is prototyped, and the dual-rotor temperature information acquisition is realised by a wireless data collection. The rotor temperature estimation technology on the dual-rotor is then investigated as an auxiliary function. The estimation error can be limited around 5°C, which is good for warning the thermal risk. And thus the MGDRM overheating can be safely adopted to extend the torque generation.