用感应淬火法对creusabro 8000钢斗齿进行淬火

Darma Firmansyah Undayat, Cecep Ruskandi, Ari Siswanto
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引用次数: 0

摘要

挖掘机常用于矿山工程中,如进行穿透、挖掘、疏浚、凿凿、破碎矿岩等。斗齿是挖掘机经常因故障需要更换的部件。斗齿最常见的失效形式是齿尖或齿前段的磨损。为了减少斗齿材料的磨损,应提高其硬度。随着硬度值的增加,耐磨性增加。斗齿由Creusabro 8000钢制成,然后通过感应炉对斗齿部件的前部进行硬化处理。感应炉使用的功率从28、35、42和49千瓦(千瓦)不等,保温时间在3到5分钟不等。热处理过程使用油作为冷却介质。通过分析确定了硬度增加的区域及其显微组织。用光学显微镜进行显微组织检查,用维氏显微镜进行硬度测试。从分析结果可以得出,硬度增加的面积与电流大小和保温时间成正比。显微组织由细小珠光体转变为马氏体,使斗齿硬度提高到初始硬度的100%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Hardening of bucket teeth made from creusabro 8000 steel by using the induction hardening method
Excavators are often used in mining projects such as for penetrating, excavating, dredging, gouging, and crushing mineral rocks. Bucket teeth are an excavator component that is often being replaced due to failure. The most common failure mode that occurred in bucket teeth was wear on the tip or front section of it. To reduce the wear of the bucket teeth material then its hardness should be increased. As the hardness value increases, the resistance to wear increases. The bucket teeth were made of Creusabro 8000 steel and a hardening process was then carried out on the front section of the bucket teeth components by using an induction furnace. The power used in the induction furnace varies from 28, 35, 42 and 49 kW (kilowatts) and the holding time varies between 3 and 5 minutes. The heat treatment process used oil as a cooling medium. The analysis was carried out to determine the area that experienced an increase in hardness and its occurred microstructure. Microstructure examination was carried out with an optical microscope, and hardness test by using a Vickers microscopy. It can be concluded from the result of the analysis that the large area experienced an hardness increase is directly proportional to the electric current magnitude and holding time. The microstructure has changed from fine pearlite to martensite thus hardness of Bucket Teeth can be increased up to 100% of the initial hardness.
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