Analysis and Design Methodology of Radial Flux Surface-Mounted Permanent Magnet Synchronous Motors

Permanent magnet motors have become very important in recent years due to the popularization of electric vehicles in the context of the efforts to transition to zero-emission transportation. This has encouraged researchers and hobbyists to learn about electric motor design. However, designing electric motors is not a simple task, as the information to achieve it is not easily available to everyone and it is usually complicated to understand. For that reason, this paper presents the equations and a basic process to design radial flux surface-mounted PM synchronous motors. This design method is the result of combining and organizing information from previous publications to create a relatively simple design guide. The result is a table of equations and a series of general guidelines that were verified by designing and simulating a 500 W eight-pole 2.6 Nm average torque dual-rotor motor and a 20 W four-pole 106 mNm single-rotor motor. The simulations validated the equations and the design method presented in this paper to be used by those interested in the field of electric motors and vehicles; therefore, in the future, others may contribute with improvements, particularizations or optimizations of this methodology, or even create their own.