焊条种类对焊接过程中一氧化碳生成的影响

V. Berezutsky, O. Levchenko, I. Khondak, A. Piatova
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引用次数: 0

摘要

为了选择焊工保护的方法和手段,研究了使用不同类型焊条时工作区域一氧化碳浓度对焊接电流大小和焊接时间的依赖关系。对电弧焊接过程中产生的气溶胶和气体对工作区域空气污染的最新研究和出版物进行了分析。为了实验测定焊接区域的一氧化碳浓度,使用了一台单独的气体检测分析仪。介绍了利用FFE2型实验的全因子规划对实验室条件下电弧焊进行的研究结果。基于得到的回归模型,构建了使用最常用焊条时,工作区域一氧化碳浓度与焊接电流和焊接时间的关系图。结果表明,在200a的焊接电流下,有金红石纤维素涂层的电极产生的一氧化碳量最大,其次是有碱性涂层的电极,第三是金红石涂层的电极;在100 A的电流下焊接5分钟后,当使用具有基本涂层的电极时,会形成大量的这种气体。所获得的依赖关系使实际选择焊接模式成为可能,以确保最低水平的一氧化碳排放。提出了一套减少工作区域一氧化碳空气污染的现代解决方案,包括使用中和方法、通风手段和使用适当的个人呼吸保护手段,以及控制工作期间的空气环境状态。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
THE INFLUENCE OF THE ELECTRODE TYPES ON THE CARBON MONOXIDE FORMATION DURING THE WELDING PROCESS
A study on the dependence of the carbon monoxide concentration in the working area on the magnitude of the welding current and welding time while using electrodes of different types was conducted in order to choose the methods and means for the protection of welders. An analysis of the latest research and publications on air pollution in the working area by aerosols and gases generated during arc welding was performed. For the experimental determination of carbon monoxide concentrations in the welding area, an individual gas detector-analyzer was used. The research results conducted during arc welding in laboratory conditions using the full factorial planning of the FFE2 type experiment are presented. Based on the obtained regression models, graphical dependences of carbon monoxide concentration in the working area on the welding current and welding time were constructed when using the most common brands of electrodes. It was established that the largest amount of carbon monoxide is formed during welding at a current of 200 A with electrodes having a rutile-cellulose coating, in second place - with electrodes having a basic coating, and in third place - having rutile coating; after 5 minutes of welding with an electric current of 100 A, a larger amount of this gas is formed when using the electrodes having the basic coating. The obtained dependences make it possible to practically choose welding modes that ensure minimum levels of carbon monoxide emissions. A complex of modern solutions for reducing air pollution in the working area with carbon monoxide is given, which consists in the use of neutralization methods, ventilation means, and the use of appropriate means of individual respiratory protection, as well as controlling the air environment state during work.
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