工业5.0中提高良率的有效故障预测机制

Fariha Maqbool, Haroon Mahmood, Hasan Ali Khattak
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引用次数: 1

摘要

工业部门不断面临生产更高质量产品的压力,同时最大限度地提高产量。机器维护是制造业的一个重要组成部分,占总生产成本的很大一部分。纠正性、预防性和有条件维护策略对减少成本和停机时间的贡献微不足道。随着第五次工业革命,实业家现在可以使用传感器和网络物理系统对制造操作进行预测性维护。该策略通过不断收集和分析数据来预测故障发生时间,从而消除了不必要的维护,并最大限度地减少了停机时间。已经提出了许多用于预测性维护的故障预测方法,但由于制造机器中的大量特征,大多数方法都过于昂贵。这项工作的目的是开发一种技术,以最少的可能特征可靠地预测机器问题。在特征选择上,我们使用了基于svr的递归特征消除(SVR-RFE)和随机森林回归(RFR),而在预测上,我们使用了长短期记忆(LSTM)和卷积神经网络(CNN)。我们在2018年PHM挑战数据集上的实验表明,所提出的策略优于先前的方法,并降低了平均绝对百分比误差(SMAPE)。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
An Efficient Fault-Prediction Mechanism for Improving Yield in Industry 5.0
Industrial sectors are constantly under pressure to produce higher-quality goods while maximizing yield. Machine maintenance is a critical component of manufacturing, accounting for a significant portion of total production costs. Corrective, preventive, and conditional maintenance strategies only make a negligible contribution to cost and downtime reduction. With the fifth industrial revolution, industrialists can now use sensors and cyber-physical systems to perform predictive maintenance on manufacturing operations. This strategy eliminates unnecessary maintenance and minimizes downtime by continuously collecting and analyzing data to predict time to failure. Numerous approaches to fault prediction have been proposed for predictive maintenance, but most of them are prohibitively expensive due to the massive number of features in manufacturing machines. The purpose of this work is to develop a technique for reliably predicting machine problems with the fewest possible features. To select features, we used SVR-based Recursive Feature Elimination (SVR-RFE) and Random Forest Regressor (RFR), while to predict, we used Long Short-Term Memory (LSTM) and Convolutional Neural Network (CNN). Our experiments on the 2018 PHM Challenge Dataset demonstrate that the proposed strategy outperforms prior approaches and reduces the mean absolute percentage error (SMAPE).
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