New Simple Modification of Dip, Spray and Cathodic Electrodeposition Coating Methods for Wire Coating (3D Coating)

: In the current paper three most applied coating methods modified to suit wire coating (three dimensional coating). Capillary-gravitational coating (CGM) with natural motions considered to compensate the lifting of substrates, which normally occurs in the dip coating method. Besides a new economic- environmental friendly spray coating (EESM) assisted by the motor rotating to coat different wires, and branched cathodic electrodeposition (BCE) used also for the same mission. Thoroughly, several tests and evaluations carried out for those applied techniques. Remarkably, easy application detected for all modified methods. Unusually perfect morphology output and functional layers were synthesized. Comparison of all mentioned methods carried out considering loses and the number of coating time. Evaluation analysis has been comprehensively considered to find out capability of using these methods later on in the future.