高速印刷设备零件粗糙度参数的光学轮廓分析

T. Roik, A. Brovkyn, A. Dubolazov
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引用次数: 0

摘要

本文研究了利用光学轮廓仪profilcontrol7s测定高速印刷设备用工具钢R6M5K5磨屑为材料的复合材料减摩件的粗糙度参数。结果表明,细磨粒度、手轮结合材料和手轮磨削方式对表面粗糙度参数Ra有显著影响。粗糙度参数Ra最佳值满足印刷机减摩件表面质量的高要求,可在胶木-橡胶结合剂和精细切割模式下提供14-28 μm的elbor LO砂轮。建议以22 m/s的砂轮速度、2 m/min的纵向进给量、0.1 mm/双行程的横向进给量、2 μm的切削深度进行平肘磨削。研究表明,使用高精度的轮廓测量设备不仅可以获得精确的表面粗糙度数据,而且有助于调节工作表面的精磨(cubonite CBN)磨削工艺模式,以获得高质量参数。采用最新的光学轮廓分析方法研究表面质量参数,可以正确选择新型复合减摩件的加工方式,并提供可靠的结果。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Analysis of the parts' roughness parameters of high-speed printing equipment by optical profilometry
The article is devoted to research on determining the roughness parameters of antifriction composite parts based on tool steel R6M5K5 grinding waste for high-speed printing equipment by optical profilometry using an optical profilometer ProfilControl 7S. It is shown the granularity, the elbor wheel’s bond material and the modes of fine elbor grinding significantly affect the surface roughness parameter Ra. The roughness parameter Ra best values, which meet the high requirements for the surface quality of the antifriction parts for printing machines, provide elbor LO grinding wheels with a grain size of 14–28 μm on a bakelite-rubber bond and fine cutting modes. It is recommended to carry out the flat elbor grinding at a wheel speed of 22 m/s, longitudinal feed of 2 m/min, cross feed of 0.1 mm/double stroke and cutting depth of 2 μm. Studies have shown the use of high-precision profilometric equipment allows obtaining not only accurate data on the surface roughness, but also helps to regulate the technological modes of fine elbor (cubonite CBN) grinding of working surfaces to obtain high quality parameters. Using the most up-to-date optical profilometric analysis for studying the surface quality parameters allowed correctly choosing the modes of new composite antifriction parts' processing and also to provide reliable results.
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