Size Variation of Palm Kernel Shells as Replacement of Coarse Aggregate for Lightweight Concrete Production

The utilization of palm kernel shells (PKS) as an alternative to conventional materials for construction is desirable to promote sustainable development. The purpose of this study is to investigate the properties of lightweight concrete produced with different sizes of PKS of 6, 8, 10, 12 mm and mix (consisting of 25% each of the four sizes). RPK sizes were used to replace coarse aggregate in the concrete and cured for 7, 14, 21 and 28 days. The tests performed on the concrete are dry density, compressive strength, flexural strength, EDS and SEM. It was revealed that the densities of the concrete specimens were all less than 2000 kg/m3, which implies that the PKS concrete satisfied the requirement of lightweight concrete for structural application. The compressive strength of the 12 mm PKS concrete specimens at 28-day of curing was 10.2 MPa which was 4% to 15.9% better than the other PKS sizes concrete. The flexural strength of the 12 mm PKS concrete specimens at 28-day of curing was 2.85 MPa which was also 3.2% to 57.07% better than the other PKS sizes concrete. It was also revealed by the SEM analysis that there was a good bond between the palm kernel shells and the mortar. A high calcium-silicate content was found in the concrete which resulted in a Ca/Si ratio of 1.26 and Al/Si ratio of 0.11. The study therefore concludes that size variations of PKS as replacement of coarse aggregate have an influence on the properties of the lightweight concrete and recommends 12 mm PKS for use by construction practitioners for lightweight concrete structural application.