A. Jasiński, Energopomiar Sp. z o.o., A. Zieliński, H. Purzyńska, Instytut Metalurgii Żelaza im. St. Staszica
{"title":"RESIDUAL LIFE OF REPAIR WELDED JOINTS IN PIPELINES MADE OF 13HMF AFTER USE FOR THE DESIGN OPERATING TIME","authors":"A. Jasiński, Energopomiar Sp. z o.o., A. Zieliński, H. Purzyńska, Instytut Metalurgii Żelaza im. St. Staszica","doi":"10.32730/IMZ.0137-9941.18.3.1","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.3.1","url":null,"abstract":"This paper presents the results of material tests of repair welded joints carried out for samples of materials taken from high pressure steam pipelines after over 200,000 operating hours in creep conditions, made of the 13HMF steel (14MoV6-3). The aim of the study was to assess the mechanical properties and changes in the structure of repair welded joints (new material + material after use), including the original material, heat affected zone and the weld, occurring as a result of the welding process and heat treatment after welding.","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"84 3 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128722153","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Stecko, Instytut Metalurgii Żelaza im. St. Staszica, M. Niesler
{"title":"INFLUENCE OF THE USE OF IRON ORES WITH AN INCREASED CONTENT OF CHLORINE ON THE SINTERING PROCESS","authors":"J. Stecko, Instytut Metalurgii Żelaza im. St. Staszica, M. Niesler","doi":"10.32730/IMZ.0137-9941.18.3.2","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.3.2","url":null,"abstract":"","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"138 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125818122","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Rusin, Instytut Maszyn i Urządzeń Energetycznych Politechnika Śląska, A. Wojaczek
{"title":"OPERATION OF A POWER UNIT AS A PEAK UNIT AND ITS IMPACT ON THE ECONOMY AND RELIABILITY OF THE POWER SYSTEM","authors":"A. Rusin, Instytut Maszyn i Urządzeń Energetycznych Politechnika Śląska, A. Wojaczek","doi":"10.32730/imz.0137-9941.18.3.6","DOIUrl":"https://doi.org/10.32730/imz.0137-9941.18.3.6","url":null,"abstract":"For several years in Europe, there has been a dynamic change in the structure of energy sources supplying domestic systems. The driving force behind these changes is, among others: efficiency of fuel energy use, costs of electricity generation, safety and reliability of power plant operation, depleting fuel resources and, what has been the most important recently – ecology. The ecological aspect has its supporters and opponents. EU legislation has forced pro-ecological changes in the structure of energy sources. Among renewable sources, the leader is wind energy, the operation of which depends on changing weather conditions. Giving priority to energy from RES forces the operation of some conventional units as a safeguard for wind power plants and causes difficulties in balancing the system’s demand. In August 2015, for the first time in 30 years, the “20th power rationing level” was implemented, which in short means limitations in energy consumption for industrial customers. The steps taken were to prevent the system blackout. The main reason for this state of affairs was the long-term heat, which limited the possibility of cooling the steam-water circulation of power plants. The low water level in the reservoirs limited the production capacity of water power, and the high-pressure windless weather immobilised almost 4.5 GW of power installed in wind power plants. The summer period is also a natural time to carry out scheduled repairs of power units, which has further intensified the power deficit. All these reasons coincided with time, which resulted in the inability to cover the demand for electricity. Figure 1 shows the course of changes in the maximum power demand in the national system in the peAndrzej RUSIN, Adam WOJACZEK","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"19 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129364561","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
B. Jeż, Wydział Inżynierii Produkcji i Technologii Materiałów Poli Częstochowska, M. Nabiałek, K. Jeż
{"title":"APPROACH TO FERROMAGNETIC SATURATION FOR AMORPHOUS FE-BASED ALLOY","authors":"B. Jeż, Wydział Inżynierii Produkcji i Technologii Materiałów Poli Częstochowska, M. Nabiałek, K. Jeż","doi":"10.32730/IMZ.0137-9941.18.3.5","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.3.5","url":null,"abstract":"The paper presents the results of research on the structure and selected properties of magnetic alloys based on Fe. The alloy with the chemical composition Fe36Co36Y8B20 was produced using two methods: forcing and sucking the liquid alloy into a copper mould. The alloy was cast in the form of 10 mm × 5 mm × 0.5 mm tiles. The structure of the obtained alloys was examined using X-ray diffraction. The measured diffractograms are typical for amorphous materials. Using the Faraday magnetic balance, the magnetic saturation polarisation curves as a function of temperature were recorded. The Curie temperature of the created alloys, which amounted to approximately 750 K, was determined on the basis of numerical analysis. The original magnetisation curves and static magnetic hysteresis loops were measured using a vibration magnetometer. The produced alloys had a saturation magnetisation of about 1.1T and a coercive field value of about 200 A/m. The curves of primary magnetisation were analysed using H. Kronmüller’s theory. It was found that the magnetising process in the area called the ‘approach to ferromagnetic saturation’ is related to the rotation of the magnetisation vector around the linear defects of the structure.","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"32 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123879751","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
J. Opara, Instytut Metalurgii Żelaza im. St. Staszica, W. Zalecki
{"title":"DILATOMETRIC AND METALLOGRAPHIC STUDIES FOR VERIFYING PHASE TRANSFORMATIONS MESOSCALE MODEL","authors":"J. Opara, Instytut Metalurgii Żelaza im. St. Staszica, W. Zalecki","doi":"10.32730/IMZ.0137-9941.18.3.4","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.3.4","url":null,"abstract":"The aim of the study was to perform a series of dilatometric experiments, which would be used to further verify and validate a phase transformation mesoscale model based on the cellular automata method. As a result of the study, a CCT graph for steel S355J was developed, which was the basis for further studies of phase transformation kinetics. Subsequently, the study of microstructure using light and scanning microscopy allowed for a qualitative determination of the occurrence of individual structural components in each dilatometric sample. The results of the quantitative analysis of microstructures were used to determine the average primary austenite grain size, as well as to develop a digital material representation. The studies of phase transformation kinetics were carried out using an original computer tool for quantitative dilatometric analysis. Thus, the curves of volume fraction changes of individual structural components as a function of time and temperature were obtained on the basis of data directly from the recorded dilatometric tests. The presented results of quantitative dilatometric analysis with final volume fractions of individual structural components for various cooling rates are a valuable source of data for the direct validation of the mesoscale model of phase transformations.","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"21 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114808029","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
I. Szypuła, Instytut Metalurgii Żelaza im. St. Staszica, B. Zdonek
{"title":"LABORATORY STUDIES ON THE DEVELOPMENT OF COMPOSITE PELLETS FOR DEEP REFINING OF STEEL FROM NON-METALLIC INCLUSIONS","authors":"I. Szypuła, Instytut Metalurgii Żelaza im. St. Staszica, B. Zdonek","doi":"10.32730/IMZ.0137-9941.18.3.3","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.3.3","url":null,"abstract":"The paper presents the laboratory research on the development of a new type of refining materials in the form of composite pellets for deep refining of steel from non-metallic inclusions, measured by the total oxygen content in steel below 10 ppm and the average size of non-metallic inclusions below 3 μm. The study included the development of a technology for pelletising materials selected for composite pellets, development of a technology for drying and hardening of pellets, making a batch of pellets and a series of laboratory heats using the produced pellets, assessment of the usefulness of composite pellets for industrial research, and development of assumptions for these tests.","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"122 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114518854","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
B. Gajdzik, Wydział Inżynierii Materiałowej i Metalurgii Politechnika Gliwicach
{"title":"OPRACOWANIE PROGNOZ KRAJOWEJ PRODUKCJI STALI Z UWZGLĘDNIENIEM TECHNOLOGII WYTWARZANIA DO 2022 ROKU","authors":"B. Gajdzik, Wydział Inżynierii Materiałowej i Metalurgii Politechnika Gliwicach","doi":"10.32730/IMZ.0137-9941.18.2.05","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.2.05","url":null,"abstract":"","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"7 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"123625121","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Burdek, Instytut Metalurgii Żelaza im. St. Staszica, J. Marcisz, J. Stepien
{"title":"EFFECT OF METALLURGIC PURITY OF THE 15CrMoV6-10-3 (15HGMV) STEEL ON TECHNOLOGICAL AND MECHANICAL PROPERTIES OF COLD-DEFORMED PRODUCTS","authors":"M. Burdek, Instytut Metalurgii Żelaza im. St. Staszica, J. Marcisz, J. Stepien","doi":"10.32730/imz.0137-9941.18.2.03","DOIUrl":"https://doi.org/10.32730/imz.0137-9941.18.2.03","url":null,"abstract":"The subject of the article is the analysis of the impact of electro-slag remelting – ESR on the technological and mechanical properties of the 15HGMV steel. Uniaxial compression tests were carried out with the use of a Gleeble simulator. The hardness and microstructure of deformed samples were tested. The mechanical properties were measured in a static tensile test. Significantly larger non-metallic inclusions were found in the material without ESR, as compared to the material with ESR, which may be decisive in further processing of the material in the form of thin-walled tubes with the use of cold flow forming.","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129854915","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
R. Swadźba, Instytut Metalurgii Żelaza im. St. Staszica
{"title":"INFLUENCE OF HAFNIUM ON HIGH TEMPERATURE OXIDATION OF NiAl AND Ni3Al ALLOYS","authors":"R. Swadźba, Instytut Metalurgii Żelaza im. St. Staszica","doi":"10.32730/IMZ.0137-9941.18.2.02","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.2.02","url":null,"abstract":"The results presented in this paper concern the modification of NiAl and Ni3Al alloys with reactive elements that increase their high temperature oxidation resistance. Literature data indicate that even trace additions of Hf to aluminide coatings significantly improve the resistance to oxidation in the range of 1100–1150°C, however the exact mechanism of its influence is not yet known. In order to determine the influence of various additions of Hf on high temperature oxidation of aluminide coatings, cyclic oxidation tests were performed at 1150°C of model NiAl and Ni3Al alloys with different Hf additions – from 0.25 wt.% to 1.5 wt.%. High resolution electron microscopy, as well as chemical composition analysis techniques, were applied to perform a detailed characterisation of the influence of Hf on the substructure, chemical and phase composition in the nano scale of oxide scales formed during high temperature oxidation.","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"26 ","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114091594","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A. Merda, Instytut Inżynierii Materiałowej Politechnika Częstochowska, G. Golański, P. Urbańczyk, Klaudia Klimaszewska
{"title":"MICROSTRUCTURE AND MECHANICAL PROPERTIES OF A SIMILAR T24 STEEL WELDED JOINT AFTER SERVICE","authors":"A. Merda, Instytut Inżynierii Materiałowej Politechnika Częstochowska, G. Golański, P. Urbańczyk, Klaudia Klimaszewska","doi":"10.32730/IMZ.0137-9941.18.2.04","DOIUrl":"https://doi.org/10.32730/IMZ.0137-9941.18.2.04","url":null,"abstract":"Agata Merda, MSc, Eng., Prof. Grzegorz Golański, PhD, Eng. (golanski.grzegorz@wip.pcz.pl), Klaudia Klimaszewska, MSc, Eng. — Czestochowa University of Technology, Institute of Materials Engineering, Al. Armii Krajowej 19, 42-201 Częstochowa Paweł Urbańczyk, PhD, Eng. — Office of Technical Inspection Regional Branch in Katowice, Office in Dąbrowa Górnicza, ul. Przybylaka 8, 41-300 Dąbrowa Górnicza Agata MERDA, Grzegorz GOLAŃSKI, Paweł URBAŃCZYK, Klaudia KLIMASZEWSKA","PeriodicalId":331239,"journal":{"name":"Prace Instytutu Metalurgii Żelaza","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2018-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124497208","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}