Application of subpixel edge detection in quality control of double-column metal parts

Chuanzheng Xie, Xinfeng Chen
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Abstract

At present, most of the parts of mechanical equipment are made of metal, so the accurate detection and extraction of important characteristic parameters of metal parts is the key to determine the quality of mechanical equipment. In order to accurately extract and measure the feature size of metal parts, this research first carried out image preprocessing. Threshold segmentation is performed, and the target traits are extracted from the image to obtain the ROI. Finally, the preprocessed image is extracted from the image by the sub-pixel edge extraction technology to extract the feature size of the circle to be measured. The difference between the measured value of the characteristic dimension of the spring bearing seat and the gasket and the real value measured by the research method is within the range of 5 and 4 μm, respectively, and both of them meet the requirements of the characteristic dimension accuracy. When the feature size of the two is repeatedly measured, the variation range of the detection results of the spring bearing seat and the gasket is within 9 and 7 μm respectively, and the detection value is much smaller than the feature size tolerance. The detection accuracy of the method can reach 95.394%. The F 1 score was 96.029 and the AUC value was 0.93, both higher than other methods. The results show that the use of sub-pixels on metal parts The edge extraction method is extremely accurate. The research method can effectively improve the detection accuracy of the feature size of metal parts, which is of great significance to the development of the entire metal parts processing industry.

Abstract Image

亚像素边缘检测在双柱金属零件质量控制中的应用
目前,机械设备的大部分零件都是由金属制成的,因此准确检测和提取金属零件的重要特征参数是判断机械设备质量的关键。为了准确提取和测量金属零件的特征尺寸,本研究首先进行了图像预处理。进行阈值分割,从图像中提取目标特征,得到 ROI。最后,利用子像素边缘提取技术从预处理后的图像中提取待测量圆的特征尺寸。弹簧轴承座和垫片的特征尺寸测量值与研究方法测量的真实值的差值分别在 5 和 4 μm 范围内,均满足特征尺寸精度的要求。在反复测量两者的特征尺寸时,弹簧轴承座和垫片的检测结果变化范围分别在 9 和 7 μm 以内,检测值远小于特征尺寸公差。该方法的检测精度可达 95.394%。F 1 得分为 96.029,AUC 值为 0.93,均高于其他方法。结果表明,利用子像素对金属零件进行边缘提取的方法非常准确。该研究方法能有效提高金属零件特征尺寸的检测精度,对整个金属零件加工行业的发展具有重要意义。
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