Investigation of the effect of electrophoresis-assisted milling on machinability

IF 5.1 2区工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY

Engineering Science and Technology-An International Journal-Jestech Pub Date : 2024-10-24 DOI:10.1016/j.jestch.2024.101875

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引用次数: 0

Abstract

In this study, the electrophoresis-assisted milling (EAM) method, an alternative method to the conventional milling (CM) method, was proposed to increase the machinability of Ti6Al4V alloy, which is difficult to machine. The nanoparticles in the electrophoresis solution generated an electric field. This electric field collected abrasive particles around the cutting tool, and the machining quality was improved. The impacts of different cutting parameters on the performance characteristics were examined using both EAM and CM methods. The experimental results demonstrate that the proposed EAM method significantly improves these performance characteristics. In addition, increasing spindle speed increased tool wear and cutting temperature for both machining methods; It was observed that it reduced cutting force and surface roughness. It was concluded that as the feed rate increased, tool wear, cutting temperature, cutting force, and surface roughness increased. The experimental results showed that feed rate, machining method, and spindle speed affect machining quality. In conclusion, the experimental results significantly impact improving the machining performance of the EAM method.

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电泳辅助铣削对加工性能影响的研究

本研究提出了电泳辅助铣削（EAM）方法，它是传统铣削（CM）方法的替代方法，可提高难以加工的 Ti6Al4V 合金的可加工性。电泳溶液中的纳米颗粒会产生电场。该电场将磨料颗粒聚集在切削工具周围，从而提高了加工质量。使用 EAM 和 CM 方法研究了不同切削参数对性能特征的影响。实验结果表明，所提出的 EAM 方法明显改善了这些性能特征。此外，在两种加工方法中，提高主轴转速会增加刀具磨损和切削温度；据观察，提高主轴转速会降低切削力和表面粗糙度。结论是，随着进给速度的增加，刀具磨损、切削温度、切削力和表面粗糙度都会增加。实验结果表明，进给速度、加工方法和主轴转速会影响加工质量。总之，实验结果对提高 EAM 方法的加工性能有显著影响。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Engineering Science and Technology-An International Journal-Jestech Materials Science-Electronic, Optical and Magnetic Materials

CiteScore

11.20

自引率

3.50%

发文量

153

审稿时长

22 days

期刊介绍： Engineering Science and Technology, an International Journal (JESTECH) (formerly Technology), a peer-reviewed quarterly engineering journal, publishes both theoretical and experimental high quality papers of permanent interest, not previously published in journals, in the field of engineering and applied science which aims to promote the theory and practice of technology and engineering. In addition to peer-reviewed original research papers, the Editorial Board welcomes original research reports, state-of-the-art reviews and communications in the broadly defined field of engineering science and technology. The scope of JESTECH includes a wide spectrum of subjects including: -Electrical/Electronics and Computer Engineering (Biomedical Engineering and Instrumentation; Coding, Cryptography, and Information Protection; Communications, Networks, Mobile Computing and Distributed Systems; Compilers and Operating Systems; Computer Architecture, Parallel Processing, and Dependability; Computer Vision and Robotics; Control Theory; Electromagnetic Waves, Microwave Techniques and Antennas; Embedded Systems; Integrated Circuits, VLSI Design, Testing, and CAD; Microelectromechanical Systems; Microelectronics, and Electronic Devices and Circuits; Power, Energy and Energy Conversion Systems; Signal, Image, and Speech Processing) -Mechanical and Civil Engineering (Automotive Technologies; Biomechanics; Construction Materials; Design and Manufacturing; Dynamics and Control; Energy Generation, Utilization, Conversion, and Storage; Fluid Mechanics and Hydraulics; Heat and Mass Transfer; Micro-Nano Sciences; Renewable and Sustainable Energy Technologies; Robotics and Mechatronics; Solid Mechanics and Structure; Thermal Sciences) -Metallurgical and Materials Engineering (Advanced Materials Science; Biomaterials; Ceramic and Inorgnanic Materials; Electronic-Magnetic Materials; Energy and Environment; Materials Characterizastion; Metallurgy; Polymers and Nanocomposites)